Grate Ball Mill for Ore Grinding with Forced Discharge
| Attribute | Value |
|---|---|
| Name | Grate Ball Mill |
| Capacity | 3-60t/h |
| Feeding Size | less than 25mm |
| Color | customize |
The grate ball mill (grate discharge ball mill) is a ball milling machine used to grind various ores and other materials. This traditional ball milling equipment features forced ore discharge through an ore discharge grate.
While its basic structure and grinding process are similar to overflow type ball mills, the grate discharge ball mill differs in its discharge structure. The discharge end is equipped with a grate liner, through which material is discharged.
Key characteristics include:
- Forced discharge enables higher production capacity
- Produces relatively coarse product size (0.2-0.3mm)
- Ideal for first stage grinding operations
- Grinding steel balls are filled in specific sizes and proportions for optimal impact
The grate ball mill consists of several key components: barrel, feeding part, discharging part, bearings, transmission system, and lubrication system.
Operation process:
- Material is fed into the barrel through the feed end
- The barrel rotates around its horizontal axis at controlled speed
- Centrifugal and friction forces lift material to higher positions
- Material undergoes free-falling and throwing motions
- Crushing occurs through combined action of grinding medium and cylinder
- Ground product discharges through grate liner with small holes
- Fast ore discharge speed reduces over-crushing and increases output per unit volume
- High installation accuracy with simple operation and installation
- Smooth operation reduces downtime and improves efficiency
- Power consumption reduced by 25-35%, lowering production costs
| Specification (mm) | Capacity (t/h) | Output Size (mm) | Rotate Speed (r/min) | Grinding Media Load (t) | Motor Power (kW) | Weight (t) |
|---|---|---|---|---|---|---|
| φ900×1800 | 0.65-2 | 0.075-0.89 | 36 | 1.5 | 18.5 | 5.85 |
| φ900×3000 | 1.1-3.5 | 0.075-0.89 | 38 | 2.7 | 22 | 6.98 |
| φ1200×2400 | 1.5-4.8 | 0.075-0.89 | 36 | 3 | 30 | 13.6 |
| φ1200×4500 | 1.6-5.8 | 0.074-0.4 | 32.4 | 5 | 55 | 15.6 |
| φ1500×3000 | 2-5 | 0.074-0.4 | 29.7 | 7.5 | 75 | 19.5 |
| φ1500×5700 | 3.5-6 | 0.074-0.4 | 27 | 12 | 130 | 25.8 |
| φ1830×3000 | 4-10 | 0.074-0.4 | 25.4 | 11 | 130 | 34.5 |
| φ1830×6400 | 6.5-15 | 0.074-0.4 | 24.1 | 21 | 210 | 43 |
| φ2100×3000 | 6.5-36 | 0.074-0.4 | 23.7 | 15 | 155 | 45 |
| φ2100×7000 | 12-48 | 0.074-0.4 | 23.7 | 26 | 280 | 59.5 |
| φ2200×4500 | 9-45 | 0.074-0.4 | 21.5 | 27 | 280 | 54.5 |
| φ2200×6500 | 14-26 | 0.074-0.4 | 21.7 | 35 | 380 | 61 |
| φ2200×7000 | 15-28 | 0.074-0.4 | 21.7 | 35 | 380 | 62.5 |
| φ2200×7500 | 15-30 | 0.074-0.4 | 21.7 | 35 | 380 | 64.8 |
| φ2400×3000 | 7-50 | 0.074-0.4 | 21 | 23 | 245 | 58 |
| φ2700×4000 | 22-80 | 0.074-0.4 | 20.7 | 40 | 380 | 95 |
| φ2700×4500 | 26-90 | 0.074-0.4 | 20.7 | 48 | 480 | 102 |
| φ3600×8500 | 45.8-256 | 0.074-0.4 | 18 | 131 | 1800 | 260 |
| φ4000×6000 | 65-248 | 0.074-0.4 | 16.9 | 146 | 1600 | 242 |
| φ4500×6400 | 84-306 | 0.074-0.4 | 15.6 | 172 | 2000 | 280 |
| φ5030×8300 | 118-500 | 0.074-0.4 | 14.4 | 266 | 3300 | 403 |
| φ5500×8500 | 148-615 | 0.074-0.4 | 13.8 | 338 | 4500 | 525 |
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