Y81-160-UBC Hydraulic Metal Baler – Reliable and Consistent UBC CANS Compression
Y81-160-UBC Hydraulic Metal Baler – Reliable and Consistent UBC CANS Compression
Product Overview
The Y81-160-UBC hydraulic metal baler is an industrial-grade side push-out baler engineered for reliable and consistent compression of UBC aluminum cans and light metal scrap. Equipped with PLC automatic control, dual motors, and multiple hydraulic cylinders, it guarantees stable performance for continuous operation in recycling plants and industrial scrap processing facilities.
Applications
- UBC Aluminum Can Recycling: Maintains consistent bale quality for efficient storage and transport.
- Light Metal Scrap Handling: Compresses aluminum, thin steel, and other light metal waste consistently.
- Factory Waste Management: Ensures uniform bale size for logistics and export-ready packaging.
Core Advantages
- Stable Compression: 1 Master Cylinder (1600 KN) and 2 Side Cylinders (800 KN each) provide uniform force across all bales.
- High Reliability: Dual motors (YX-200M-4 ×2, 60 KW total) and dual hydraulic pumps (A4V-180 ×2, 31.5 MPa) support continuous operation without overheating.
- Consistent Bale Weight: Each bale weighs ~20 kg for UBC CANS, with a density of 800–900 kg/m³, ensuring standardization across production.
- Automatic Monitoring: PLC system monitors pressure and cycle timing, reducing operator error and downtime.
- Durable Design: Industrial-grade components and side push-out mechanism reduce mechanical wear and extend service life.
How It Works
Material is fed into the hopper (2400×1600 mm) and enters the material box (2000×1200×800 mm). The Master Cylinder (1 unit, 1600 KN) and Side Cylinders (2 units, 800 KN each) compress UBC CANS into uniform bales. The side push-out system ejects the finished bales automatically. Each cycle takes ~45 seconds, producing 2.66 tons of UBC CANS per hour (~133 bales) with each bale weighing ~20 kg and a density of 800–900 kg/m³. PLC control ensures every bale is consistent, maintaining reliability for industrial continuous operations.
Specifications
| Item | Parameters | Details |
|---|---|---|
| Master Cylinder | YG280/200 ×1 | 1600 KN, high-performance compression |
| Side Cylinders | YG200/140 ×2 | 800 KN each, ensures consistent force |
| Bale Discharge Cylinder | YG125/80 ×1 | 300 KN, side push-out mechanism |
| Working Pressure | <25.0 MPa | Safe hydraulic operation |
| Material Box | 2000×1200×800 mm | Hopper opening 2400×1600 mm |
| Bale Size | 100–500 × 400 × 400 mm | Approx. 20 kg per bale for UBC CANS |
| Single Cycle Time | ~45 seconds | Efficient cycle |
| Production Efficiency | 2.66 tons/hour | For UBC CANS (~133 bales/hour) |
| Electric Motors | YX-200M-4 ×2 | Total 60 KW, 970 r/min |
| Oil Pumps | A4V-180 ×2 | Displacement 180 ml/r, rated pressure 31.5 MPa |
| FAN Cooler | 50P 48000 W/H/30°C | 380V 50Hz 3-phase, customizable |
| Bale Discharge | Side Push-Out | Automatic PLC control, remote operation |
How To Choose
When selecting for reliability:
- Verify Master and Side Cylinder configuration for consistent compression.
- Check motor and pump capacity (2 motors × 30 KW, 2 pumps × 31.5 MPa) for continuous operation.
- PLC control is critical for monitoring pressure and cycle stability.
- Material box size and bale dimensions should match your factory's scrap input specifications.
What Problem It Solves
- Eliminates inconsistent bale size in UBC CANS compression.
- Reduces downtime due to cylinder or hydraulic overloads.
- Provides consistent density and weight for transport and storage.
- Enhances reliability for industrial recycling facilities and continuous operations.
FAQ
Q1: How many cylinders ensure stable compression?
A1: The machine has 1 Master Cylinder (1600 KN) and 2 Side Cylinders (800 KN each) for reliable and uniform compression.
Q2: Is bale weight consistent for UBC CANS?
A2: Yes, each bale weighs ~20 kg for UBC CANS, with a density of 800–900 kg/m³, maintaining standardization.
Q3: How is continuous operation achieved?
A3: Dual motors (YX-200M-4 ×2, 60 KW total) and dual pumps (A4V-180 ×2, 31.5 MPa) provide stable power, while the PLC system monitors each cycle.
Q4: Can the machine run unattended?
A4: Yes, PLC automation and side push-out discharge allow safe, continuous operation with minimal supervision.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.