Advanced Food-Grade UV Disinfection Tunnel: Integrated Solution for Conveyorized Production Lines
Price:
Negotiation
MOQ:
1 Set
Delivery Time:
30~45 Days
Brand:
OSMANUV
Product Description
Advanced Food-Grade UV Disinfection Tunnel: Integrated Solution for Conveyorized Production Lines
Production Line Composition
A standard UV food sterilization production line integrates the following key components: UV-C lamp arrays (housed in stainless steel modules), a power supply and control cabinet, a conveyor system (belt or roller), protective safety enclosures with interlock systems, a ventilation or cooling unit, and a sensor monitoring system. The modular design allows for a customizable layout, length, and configuration to fit seamlessly into existing processing lines.
Product Overview
This UV sterilization equipment utilizes germicidal ultraviolet-C (UV-C) light to effectively inactivate pathogens, bacteria, viruses, and molds on food surfaces, packaging materials, and processing equipment. It is engineered for the food industry to extend shelf life and enhance safety without the use of chemicals or heat, preserving product quality. The system offers customizable irradiation intensity and exposure time to suit different food types and throughput requirements.
Technical Specifications
| Parameter | Description | Value / Range |
|---|---|---|
| Model Series | UV Sterilization Systems with customizable modules | UV-FoodSafe Series |
| UV Lamp Type & Wavelength | Low-pressure mercury lamps, peak emission | 254 nm (185 nm optional) |
| UV Lamp Power / Module | Power per lamp module | 100W - 1000W (Customizable) |
| Effective Sterilization Intensity | UV dosage at product surface | 10 - 100 mJ/cm² (Adjustable) |
| Conveyor Width & Speed | Customizable belt/roller dimensions and variable speed | Width: 300-1200 mm, Speed: 0.5-5 m/min |
| Machine Dimensions (LxWxH) | Varies based on customizable tunnel length | Standard: 2000x800x1200 mm (Custom lengths available) |
| Power Supply | Standard and customizable options | 220V/50Hz or 380V/50Hz, 60Hz available |
| Control System | PLC with HMI for dose control and monitoring | Customizable programs for different products |
| Housing Material | Contact parts compliant with food safety standards | 304 or 316 Stainless Steel |
| Safety Features | Safety interlocks, UV leakage sensors, visual alerts | Meets relevant machinery safety directives |
Applications
This equipment is designed for diverse food industry applications:
- Food Surface Treatment: Sterilization of fruits, vegetables, meats, cheeses, and baked goods
- Liquid Sterilization: Treatment of water, juices, brines, and syrups in transparent or thin-film flow chambers
- Packaging Material Decontamination: Sterilizing bottles, jars, lids, trays, and films before filling
- Processing Environment: Air and surface sterilization in critical zones. Applications are customizable based on specific microbial reduction goals
Customization Options
We offer extensive customizable solutions to meet precise operational needs:
- Tunnel Configuration: Length, number of UV modules, and conveyor type (mesh, belt, roller) are customizable
- UV Dosage Control: Adjustable lamp intensity and conveyor speed for different product sensitivities
- Integration Features: Customizable interfaces (I/O, PLC communication) for seamless line integration
- Specialized Designs: Development of systems for unique products or non-standard packaging
Key Features
- Chemical-Free & Non-Thermal: Ensures food safety without altering taste, texture, or nutritional value
- High Germicidal Efficiency: Effective against a broad spectrum of microorganisms at the DNA level
- Energy-Efficient Operation: Modern electronic ballasts and reflective chamber design optimize energy use
- Robust & Hygienic Construction: Fully stainless steel housing, easy to clean and maintain
- Intelligent Monitoring: Real-time UV intensity monitoring and data logging for HACCP compliance. Systems are customizable for automated reporting
Support and Services
- Installation & Validation: Professional installation, operational training, and performance validation (microbial reduction tests)
- Warranty: Comprehensive warranty on lamps and machinery. Extended warranty options available
- Maintenance Plans: Scheduled maintenance and lamp replacement services
- Technical Support: Lifelong access to technical support and spare parts for your customizable configuration
Packing and Shipping
- Packing: Equipment is securely packaged in weatherproof wooden crates with internal cushioning
- Shipping: Shipped worldwide via sea or air freight. Shipping terms (Incoterms) and logistics are customizable to client requirements. All necessary documentation is provided
Frequently Asked Questions
Q: Is UV light safe for food?
A: Yes. UV-C light is a non-ionizing radiation, recognized as a safe and effective surface treatment for many foods by regulatory bodies like the FDA. The process leaves no residue.
Q: What is the sterilization effectiveness?
A: Effectiveness depends on the applied UV dose. A properly customized system can achieve 3-log to 5-log (99.9% to 99.999%) reduction of target microorganisms.
Q: Can it be integrated into my current production line?
A: Absolutely. Our systems are designed for integration. We offer customizable conveyor heights, widths, and control interfaces to connect with your existing equipment.
Q: How often do UV lamps need replacement?
A: Germicidal UV lamps typically have a service life of 8,000 to 12,000 hours. The control system often includes lamp life monitoring. Replacement schedules can be part of a customized service plan.
Q: Are there any safety precautions?
A: The equipment is fully enclosed with safety interlocks that shut off UV lamps if accessed. It is designed to prevent any UV leakage, ensuring operator safety. Safety features can be customized to meet local regulations.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Osmanuv Machinery Equipment Co., Ltd
Location
28 the second industrial, Liu chong wei , Wanjiang ,DongGuan , Guangdong, China
Contact Person
Zhang guoxin