360° Reciprocating Spraying Machine for Molded Pulp & Furniture Board Surface Coating - Customizable Spray Path
Price:
Negotiation
MOQ:
1 Set
Delivery Time:
30~45 Days
Brand:
OSMANUV
Product Description
360° Reciprocating Spraying Machine for Molded Pulp & Furniture Board Surface Coating
This advanced spraying machine features customizable spray paths for complete surface coverage of complex-shaped workpieces including molded pulp products and furniture components.
Production Line Integration
Our 360° Reciprocating Spraying Machine serves as a core module within automated surface finishing lines. Standard production line composition includes:
- Automatic Feeding Conveyor: Continuous input of molded pulp products or furniture panels
- Workpiece Positioning System: Ensures consistent placement and orientation
- 360° Reciprocating Spraying Machine: Core equipment for applying coatings from all angles
- Flash-Off Tunnel: Allows solvent evaporation before curing
- Drying/Curing Oven: IR oven or UV curing machine for paint hardening
- Cooling Section: Reduces product temperature after drying
- Automatic Stacking/Collecting Unit: Organized output of finished products
Note: Configuration can be customized for inline or offline operation based on workshop layout requirements.
Technical Specifications
| Parameter | Standard Model A | Standard Model B | Customizable Range |
|---|---|---|---|
| Model Number | SK-RP360-1200 | SK-RP360-2000 | Customizable Prefix |
| Max. Workpiece Size (LxWxH) | 1200 x 600 x 300 mm | 2000 x 1000 x 500 mm | Up to 3000 x 1500 x 800 mm |
| Spray Guns Quantity | 2 pcs (Reciprocating) | 4 pcs (Reciprocating + Fixed) | 2 - 8 pcs Customizable |
| Gun Rotation Angle | 360° Continuous | 360° Continuous | 0 - 360° Programmable |
| Reciprocating Speed | 0 - 60 m/min (Variable) | 0 - 80 m/min (Variable) | 0 - 100 m/min |
| Conveyor Speed | 0 - 15 m/min | 0 - 20 m/min | 0 - 30 m/min Customizable |
| Spray Width | 800 mm | 1400 mm | 500 - 2000 mm Customizable |
| Paint Supply System | Pressure Tank (20L) | Pressure Tank (40L) | Diaphragm Pump / Circulation System optional |
| Control System | PLC + Touch Screen | PLC + Touch Screen | Remote monitoring / MES integration optional |
| Power Supply | 380V 50Hz 3Phase | 380V 50Hz 3Phase | 220V / 415V / Customizable |
| Air Consumption | 800 L/min | 1200 L/min | Dependent on gun configuration |
| Machine Dimensions (LxWxH) | 4000 x 1800 x 2200 mm | 5000 x 2200 x 2500 mm | Customizable |
Applications
This 360° reciprocating spraying machine is widely used in various industries requiring uniform surface coating:
- Molded Pulp Products: Water-resistant coatings, color paints, or antibacterial agents on egg trays, fruit trays, cup carriers, and industrial pulp packaging
- Furniture Manufacturing: Coating of solid wood furniture components, MDF boards, door skins, and decorative panels
- Automotive Parts: Spraying of interior trim components and small plastic parts
- Electronics Housing: Application of protective and decorative coatings on electronic enclosures
- Construction Materials: Sealing and painting of architectural decorative elements
Key Features
- 360° Continuous Rotation: Complete coverage of complex 3D workpieces, eliminating blind spots
- Servo-Driven Precision: High-precision servo motors for consistent, repeatable spray patterns
- Intelligent PLC Control: User-friendly touch screen interface with recipe storage and production monitoring
- Quick Color Change System: Optional purge and flush system for rapid color changes
- Anti-Drip Nozzle Design: Prevents paint waste and workpiece contamination
- Modular Design: Easy access for maintenance and cleaning, reducing downtime
- Energy Efficient: Optimized spray patterns reduce overspray and VOC emissions
Customization Options
Our 360° reciprocating spraying machines are highly customizable to meet unique production requirements:
- Spray Gun Configuration: Customizable number and arrangement of spray guns
- Workpiece Handling: Choice of belt conveyor, chain conveyor, or rotary table systems
- Control Programming: Customizable spray path and timing programs for different product models
- Paint Delivery System: Selection of pressure tanks, circulation systems, or diaphragm pumps
- Enclosure & Filtration: Customizable spray booth with water curtain or dry filter systems
- Material Construction: Choice of stainless steel or mild steel for wet areas
Support & Services
- Pre-Sales Support: Free sample testing in our demo lab
- After-Sales Service: 24/7 online technical support, on-site installation guidance, and commissioning
- Warranty: 12-month warranty on the whole machine with quick spare parts delivery
- Training: Free operator training covering machine operation and maintenance
Packing & Shipping
- Packing: Protective stretch film with reinforced export wooden crate for safe transit
- Shipping: Available by sea (FCL/LCL), air freight, or express courier
- Port of Loading: Shenzhen / Guangzhou / Shanghai (as per client request)
- Lead Time: 20-30 working days after order confirmation
Frequently Asked Questions
Q1: Can this machine handle irregularly shaped molded pulp products like egg trays?
Yes, absolutely. Our 360° reciprocating spraying machine is specifically designed for complex shapes. The 360-degree rotating guns and programmable spray paths ensure that even recessed areas and edges of molded pulp products receive uniform coating.
Q2: How does the machine prevent overspray and paint waste?
The machine features precision servo control of gun movement, ensuring paint is only applied where needed. Additionally, the anti-drip nozzle design prevents dripping when guns are not in spraying position. The spray booth can also be equipped with water curtain or dry filter recovery systems to capture overspray.
Q3: Can I spray both water-based and solvent-based paints with the same machine?
Yes, the machine is compatible with various paint types including water-based, solvent-based, and UV coatings. However, the material selection for pumps, tanks, and piping may need to be customized based on the specific paint chemistry.
Q4: How do I clean the machine when changing colors?
For quick color changes, we recommend the optional automatic purge and flush system. For manual cleaning, the spray guns and paint lines are designed for easy disassembly and cleaning, minimizing downtime.
Q5: What is the typical payback period for this equipment?
This depends on your production volume and labor costs. Typically, customers see payback within 12-18 months due to reduced paint consumption (saving 20-30% compared to manual spraying), improved consistency reducing reject rates, and labor savings.
Q6: Can the machine be integrated with my existing conveyor system?
Yes, the machine's conveyor height and speed can be customized to match your existing production line. Please provide your current line specifications during consultation.
Similar Products
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Osmanuv Machinery Equipment Co., Ltd
Location
28 the second industrial, Liu chong wei , Wanjiang ,DongGuan , Guangdong, China
Contact Person
Zhang guoxin