Automated UV Curing System for Wood, Glass & Metal – Energy-Efficient, PLC Controlled & Customizable
Price:
Negotiation
MOQ:
1 set
Delivery Time:
30-45days
Brand:
OSMANUV
Product Description
Automated UV Curing System for Wood, Glass & Metal – Energy-Efficient, PLC Controlled & Customizable
Product Overview
This advanced UV curing machine is engineered for high-speed drying and curing of UV coatings, inks, and adhesives across various substrates including wood, glass, metal, plastic, and paper. The system employs high-intensity UV lamps with sophisticated reflector technology to guarantee uniform energy distribution and rapid curing. With PLC-controlled operation and flexible configurations, this solution delivers consistent curing quality, energy efficiency, and seamless integration into automated production environments.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | Customizable (based on application) |
| Conveyor Width | 400 mm - 1600 mm (customizable) |
| Conveyor Speed | 0 - 20 m/min (frequency converter adjustable) |
| UV Lamp Type | Mercury lamp / LED UV (customizable) |
| UV Lamp Power | 2 - 20 kW per lamp (customizable) |
| Number of Lamps | 1 - 4 units (customizable) |
| Lamp Height Adjustment | Manual or motorized (customizable) |
| Cooling Method | Air-cooled / Water-cooled (customizable) |
| Curing Width | Matches conveyor width |
| Power Supply | 380V / 50Hz (customizable) |
| Total Power | 5 - 50 kW (depending on configuration) |
| Control System | PLC + HMI with recipe storage |
| Exhaust System | Integrated exhaust fans with duct connection |
| Housing Material | Stainless steel / cold-rolled steel with paint finish (customizable) |
Applications
Ideal for UV curing across multiple industries:
- Wood finishing - Furniture, flooring, cabinetry
- Glass decoration - Coated glass, printed glass
- Metal coating - Cans, panels, decorative parts
- Plastic products - Automotive parts, electronics housings
- Paper and printing - Labels, packaging, cards
- Adhesive bonding - Electronics, medical devices, optical components
Supports UV varnish, UV ink, UV adhesive, and UV coating applications.
Customization Options
This UV curing system is fully customizable to meet specific production requirements:
- Customizable conveyor width to accommodate different product sizes
- Customizable lamp type and power - Mercury lamp or LED UV options
- Adjustable lamp height - Manual or motorized for varying product thickness
- Custom cooling system - Air-cooled or water-cooled based on heat sensitivity
- Custom line layout - Standalone unit or integrated into existing production lines
- PLC programming customization - Multiple recipe storage for different products
- Custom housing color and material - Stainless steel or painted finish
Key Features
- High-intensity UV lamps - Fast curing speeds with uniform energy distribution
- Advanced reflector system - Maximizes UV energy utilization and reduces power consumption
- PLC control with HMI - Intuitive operation, real-time monitoring, and recipe storage
- Adjustable conveyor speed - Matches production line requirements
- Integrated exhaust system - Removes ozone and maintains a safe working environment
- Cooling system - Prevents heat damage to heat-sensitive substrates
- Modular design - Easy integration with coating lines, printers, and other equipment
- Safety interlocks - Automatic lamp shutdown when access panels are opened
Support & Services
- Customization consultation - Tailored design based on product specifications and line integration
- Installation and commissioning - On-site or remote support
- Operator training - Comprehensive training for operation and maintenance
- Technical support - Lifetime remote assistance
- Spare parts supply - Genuine replacement lamps, parts, and consumables
- Warranty - 1-year standard warranty with extended options available
Packing & Shipping
- Packing: Wrapped in protective film, secured with wooden pallet, reinforced edges for export
- Shipping: By sea, air, or land based on destination
- Lead Time: 20-40 days after customization confirmation
- Documentation: Operation manual, electrical diagrams, and CE certification (if applicable)
Frequently Asked Questions
Q1: What is the difference between mercury lamp and LED UV curing?
Mercury lamps offer broader UV spectrum and are suitable for a wide range of coatings. LED UV curing offers longer lamp life, instant on/off, lower energy consumption, and no ozone generation. The choice depends on your coating formulation and production requirements, and both options are customizable.
Q2: Can the machine handle heat-sensitive materials like plastic or film?
Yes, the machine can be equipped with water-cooled shutters and adjustable lamp intensity to minimize heat exposure. Cooling systems are customizable based on substrate sensitivity.
Q3: Is the machine suitable for integration into an existing production line?
Yes, the machine features a modular design with customizable infeed and outfeed sections, PLC communication interfaces, and speed synchronization capabilities for seamless integration.
Q4: How is lamp height adjusted?
Lamp height can be adjusted manually or via motorized control depending on the configuration. This is customizable to accommodate varying product thicknesses.
Q5: What maintenance is required?
Regular cleaning of UV lamps, reflectors, and conveyor belts is recommended. Cooling fans and exhaust filters should be inspected periodically. Replacement lamps and parts are available through our spare parts service.
Q6: Does the machine comply with safety standards?
Yes, the machine is designed with safety interlocks, emergency stop buttons, and complies with international safety standards. CE certification is available upon request.
Q7: Can the curing width be customized?
Yes, conveyor width and corresponding curing width are customizable based on your product dimensions.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Osmanuv Machinery Equipment Co., Ltd
Location
28 the second industrial, Liu chong wei , Wanjiang ,DongGuan , Guangdong, China
Contact Person
Zhang guoxin