Copper Plating Production Line for CCA CCAM CCS Wire with 250-300g/L Copper Sulfate and 40-60°C Temperature Range
Price:
USD 50000～400000/SET
MOQ:
1 set
Delivery Time:
2～3 months
Brand:
SUNTECH
Product Description
Copper Plating Production Line Overview
Complete automated electroplating system for copper clad aluminum, aluminum magnesium alloy, and steel wire manufacturing with precise process control and quality assurance.
Production Process Flow
CCA & CCAM Wire Processing
Pay Off → Degreasing → Water Rinsing → Pickling → Water Rinsing → Chemical Zinc Plating 1 → Water Rinsing → Dezinc → Water Rinsing → Chemical Zinc Plating 2 → Water Rinsing → Pre-Plating Copper → Water Rinsing → Acid Copper Plating → Water Rinsing → Hot Water Rinsing → Drying → Take Up
CCS Wire Processing
Pay Off → Cathode Discharge Oil → Water Rinsing → Anode Discharge Oil → Water Rinsing → Pickling → Water Rinsing → Pre-Plating Copper → Water Rinsing → Acid Copper Plating → Water Rinsing → Hot Water Rinsing → Drying → Take Up
Key Process Stages
- Degreasing: Removes surface oil to ensure coating adhesion
- Pickling: Eliminates surface oxides from the substrate
- Water Rinsing: Thorough cleaning between tanks to prevent cross-contamination
- Chemical Zinc Plating 1 & 2: Forms dense zinc alloy layers for improved electroplating adhesion
- Dezinc: Removes zinc layer and impurities from substrate surface
- Pre-Copper Plating: Creates foundational coating for subsequent layer bonding
- Acid Copper Plating: Builds thickened copper coating to enhance electrical conductivity
Solution Specifications
Pre-Plating Copper Solution
| Component | Concentration |
|---|---|
| Cu²⁺ | 10-17 g/L |
| K₂CO₃ | 20-30 g/L |
| pH | 9.0-10.5 |
| Temperature | 50-60°C |
Acid Copper Plating Solution
| Component | Concentration |
|---|---|
| CuSO₄·5H₂O | 250-300 g/L |
| H₂SO₄ | 60-100 g/L |
| Cl⁻ | 100-150 mg/L |
| Leveling Agent | 3-15 ml/L |
| Temperature | 40-50°C |
Product Applications
CCA & CCAM Wire Applications
- High frequency signal transmission lines
- Power cable textile shield lines
- Electronic components connectors
CCS Wire Applications
- Communication cable central conductors
- Communication cable shielded braided wires
- Electronic component pin lines
- Twisted ground wires and electrified railway lines
- Decorative or corrosion protection threads
Technical Support & Services
Comprehensive training program includes: correct operating procedures, maintenance protocols, process control methods, and troubleshooting techniques. Our electroplating systems are widely implemented across the industry with proven reliability.
Packaging & Shipping
Standard pallet packaging or customized according to customer requirements. Shipping available from Shanghai/Ningbo ports.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Hangzhou Suntech Machinery Co, Ltd
Location
NO.58, LEITING ROAD. HANGZHOU, CHINA
Contact Person
Vivian