90-100m/min PC Bar Production Line for Railway Sleeper with Φ7.0-13.0mm Diameter Range and PLC Automation
Price:
100000
MOQ:
1 SET
Delivery Time:
90 DAYS
Brand:
SUNTECHMACH
Product Description
PC Bar Production Line for Railway Sleeper Manufacturing
Complete Production Workflow
Pay-off → Wire arranging → Mechanical descaling → Horizontal type wire drawing and forming machine → Vertical and horizontal straightening → Three roll clamping and driving → Cleaning unit → Heating No.1 → Heating No.2 → Heating No.3 → Heat Preservation → Cooling for Quenching → Induction Tempering → Heat Preservation → Cooling for Tempering → Three roll clamping and driving → Shearing → Wire separating → Wire take-up
Technical Specifications
| Parameter | Specification |
|---|---|
| Raw Material | 30MnSi, 30Si2Mn and other alloy spring steels |
| Diameter Range | Φ7.0-13.0mm |
| Working Speed | 90-100m/min for φ7.1mm; 80-90m/min for φ9.0mm; 65-70m/min for φ10.7mm; 40-45m/min for φ12.6mm |
| Induction Quenching Temperature | ≤950°C constant and adjustable |
| Induction Tempering Temperature | ≤450°C constant and adjustable |
| Temperature Control Accuracy | ≤±5°C |
| Take-up Coil Dimension | φ1800-φ2400mm |
| Center Elevation | 1000mm |
| Production Method | Continuous production |
| Finished Products Compliance | GBT5223.3-2005 and JISG3137-1994 standards |
Application Scope
PC steel bar features high strength tenacity, low relaxation, and excellent weldability. Widely used for tubular pile construction, viaduct pier reinforcement, railway sleeper manufacturing, and other structural applications.
Technical Features
- Complete production line includes preheating power supply unit, raising temperature power supply unit, quenching power supply unit, and tempering power supply unit with optimized configuration
- Advanced PLC + frequency variable control system for high automation
- Comprehensive automation capabilities including tension control, automatic feeding, automatic shearing, and automatic take-up
Similar Products
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Hangzhou Suntech Machinery Co, Ltd
Location
NO.58, LEITING ROAD. HANGZHOU, CHINA
Contact Person
Vivian