TVR Evaporator System 0.5-4 t/h Capacity with Thermal Vapor Recompression for Chemical Industry
Price:
100,000USD~2,000,000USD/SET
MOQ:
1 set
Delivery Time:
30 days
Brand:
HANPU
Product Description
Thermal Vapor Recompression (TVR) Evaporator System
Energy-Efficient Evaporation Technology
Our customized TVR evaporator system utilizes thermal vapor recompression to significantly reduce energy consumption in food & beverage and chemical industry applications. This advanced technology compresses recycled steam using high-pressure motive steam, achieving substantial operational cost savings.
Working Principle
The falling film TVR evaporator operates by feeding product from the wet process area through a balance tank. Product is heated to boiling temperature using plate heat exchangers, tubular heat exchangers, or direct heaters. The system employs the falling film principle where product and vapor flow downward through tubes, with concentrated product pumped through multiple passes for optimal evaporation efficiency.
Key Features & Benefits
- Fully cleanable design with Cleaning in Place (CIP) capability
- High hygienic standards enabling long production runs
- Proven technology with reliable performance
- 33% steam reduction compared to conventional double-effect systems
- Custom-designed for specific product compositions and capacities
Technical Specifications
| Parameter | Specification |
|---|---|
| Evaporation Capacity | 0.5-4 t/h |
| Raw Steam Consumption | 0.2x evaporation/three-effect meter |
| Steam Pressure Range | 0.2-0.4 MPa |
| Electric Power | (28-62)x evaporation kW |
| Evaporation Temperature | 40-80°C |
| Compressor Temperature Range | 10-40°C |
Cost Comparison Analysis
| Cost Component | MVR Evaporator | Triple-Effect Evaporator |
|---|---|---|
| Steam Consumption Cost | 108 RMB/h | 828 RMB/h |
| Electric Charge | 400 RMB/h | 128 RMB/h |
| Operation Cost per Hour | 476 RMB/h | 912 RMB/h |
| Annual Operating Cost | 3,427,200 RMB | 6,566,400 RMB |
Frequently Asked Questions
What is the difference between MVR and TVR evaporators?
MVR (Mechanical Vapor Recompression) uses electricity as energy source with very low consumption, while TVR uses steam with consumption dependent on evaporation stages.
Why choose a falling film evaporator?
Falling film evaporators provide gentle water removal with high energy efficiency and compact footprint for maximum evaporation capacity.
What products are suitable for falling film evaporation?
Almost all pumpable liquids and soluble products can be processed, with viscosity being a critical factor for optimal performance.
Manufacturing Facility
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Jiangsu Hanpu Mechanical Technology Co., Ltd
Location
Junmin Road, Huangqiao Industrial Park, Taixing, Jiangsu, China (Mainland)
Contact Person
Jim(General Director)