Welded SS304 Plate Type Heat Exchanger for MVR Evaporator - 90% Energy Reduction, 100 t/h Capacity
Price:
USD100/m2-USD300/m2
MOQ:
100m2
Delivery Time:
30 days after down payment
Brand:
HANPU
Product Description
All-Welded SS304 Plate Type Heat Exchanger for MVR Evaporator Systems
This industrial-grade welded SS304 plate type heat exchanger is specifically engineered for Mechanical Vapor Recompression (MVR) evaporator applications, providing efficient heat transfer for heating water, oil, juice, and other industrial fluids.
Key Design Advantages
Non-Foaming Design
Features low vapor velocities, minimal shear rates, and free-flow falling film construction to prevent foam creation, ensuring maximum clean condensate production and protecting compressor components.
Non-Plugging Design
Uniform liquor distribution across lamellas with continuous redistribution prevents local scaling and over-concentration. The dimpled lamella surface design allows simple dilution washing to remove water-soluble scaling, eliminating costly cleaning downtime.
MVR Technology Benefits
Energy Efficiency: Mechanical Vapor Recompression reduces energy consumption by up to 90% compared to conventional evaporation systems by reusing latent heat from generated vapor.
Technical Characteristics
- Utilizes generated vapor for heating instead of expensive external heat sources
- Eliminates need for cooling towers, significantly reducing water consumption
- Superior efficiency compared to traditional multi-effect evaporation technology
- Low-temperature evaporation minimizes material impact
- Fully automated operation with continuous processing capability
- System components include evaporator, vapor compressor, separators, pumps, and control systems
Working Principle Diagram
Performance Comparison
Operation comparison for wheat straw pulp black liquor treatment (100 t/h scale):
| Item | 5-Effect Station | Combined MVR Process |
|---|---|---|
| Evaporation Water (t/h) | 100 | 64.28 | 35.72 |
| Incoming Concentration (%) | 10 | 10 | 20 |
| Out Concentration (%) | 45 | 20 | 45 |
| Evaporator Area (㎡) | 10000 | 8500 | 4000 |
| Steam Consumption (t/h) | 25 | / | 9 |
| Electricity (kWh/h) | 500 | 1600 | 180 |
| Running Cost (RMB/hour) | 4500 | 960 | 1633 |
| Cost per Ton Water Evaporation | 45 RMB | 25.93 RMB |
Economic Benefits: Combined MVR process achieves investment payback in 0.5 years and delivers annual savings of 15.57 million RMB thereafter.
Workshop Installation Examples
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Get in Touch
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Company
Jiangsu Hanpu Mechanical Technology Co., Ltd
Location
Junmin Road, Huangqiao Industrial Park, Taixing, Jiangsu, China (Mainland)
Contact Person
Jim(General Director)