Pharmaceutical Bottle Visual Inspection Machine with Online Dynamic Inspection System
Pharmaceutical Bottle Visual Inspection Machine with Online Dynamic Inspection System
Technical parameters
| 1. Product inspection status: online dynamic inspection |
| 2. Product detection speed: 300 pcs/min |
| 3. Detection items: detection of liquid level, cover height and skew |
| 4. Response time: ≤200 second |
| 5. Recognition accuracy: 0.1mm |
| 6. Quality control: customized according to customer requirements |
| 7. Detection form: realize high-speed, stable and precise operation. |
| 8. System performance: able to adapt to lack of light, or illumination and changes in focal length |
| 9. Detection form: It can realize the detection of different precision requirements of partitions |
Company Profile
Anhui Keye Information Technology Co., Ltd. (hereinafter referred to as Key Technology) was established in 2011. It is a national high-tech enterprise focusing on applying AI technology to the industrial field. Provide visual imaging, algorithm computing power and automatic control AI system solutions for various sub-industries.
Keye AI visual inspection overall solution adopts the world's top AI algorithm, equipped with visual analysis software and lighting, imaging and acquisition processing modules, which has the advantages of small sample size, strong generalization ability and rapid deployment. At present, the products are used in many industries such as food, alcoholic beverages, dairy products, pharmaceuticals, cosmetics, and daily chemicals.
Inspection principle
The design scheme uses 6 sets of high-pixel industrial cameras and high-performance strobe light sources to conduct all-round visual inspection for the appearance defects of bottle products. The inspection speed is 100 pieces/minute, and the equipment can operate 24 hours a day. Products can be automatically rejected online.
The whole set of testing equipment includes mechanical parts, visual electronic hardware and testing system software. The entrance and exit of the testing machine can be integrated with the customer's on-site conveyor line, and can be connected with upstream and downstream production equipment according to the specific production needs of the customer's site.
Application of Cameras
| Item | Camera | Position | Inspect | Precision | Accuracy | Speed |
| KVIS | 1 | bottle mouth | Black sopt,stain,size,burr,flash,hole, broken,etc. | >0.5mm | 99% | 100pcs/min |
| 4 | bottle body | >0.5mm | ||||
| 1 | bottle bottom | >0.5mm |
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- Bottle mouth plane detection, install a set of industrial cameras above the bottle mouth, and use it with the lens inside the ring to collect plane images of the bottle mouth and the inner wall of the bottle mouth;
- The outer bottom of the bottle is detected, the bottle body is suspended in the air through a specific conveying mechanism, and a set of industrial cameras is installed below, and the image of the outer bottom of the bottle is collected with the use of visual light sources;
- For the inspection of the side surface of the bottle body, 4 sets of industrial cameras are installed around the bottle body to form a 360-degree annular surface inspection, which is used in conjunction with the use of visual light sources to collect side images from the side.
After-sale service
The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.
After the equipment arrives at the customer site, the after-sales engineer arrives in time to carry out equipment installation, commissioning, and operation training. The product quality of the whole machine is traceable, and the quality warranty period is 1 year from the date of acceptance. In the event of non-human faults during the warranty period, after-sales engineers will quickly arrive at the site or provide remote guidance for free maintenance.
Get in Touch
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