FPCA,FPC Assembly Manufacturer,flexible PCB factory

Controlled Impedance - is responsible for increasing the signal switching speeds used transmission lines. Today’s designs is increasing the speed and minimizing the electrical reflections. It's help to ensure no errors between the transitions and the track interconnections. On the other hand, a perfectly designed and optimized controlled impedance can allow great control of the material of the cable and its physical dimensions. The controlled impedance in order to uniform in both thickness and electrical properties that is not a barrier for the industry.

Penalization - allows the circuit to be durable in components assembly. Once the panel is completed the circuit is ready for the end product.

 

Pressure Sensitive Adhesives (PSAs) - are used in projects and applications that a portion of the circuit has to be extra secured to a specific condition or location in the end product. The assembly process includes a releasing of the abradant liner and the adhesive with remains exposed is allowing the manufacturer to press the circuit in its place and keep it durable for use.

Shielding - when there is a demand to limit electrostatic and electromagnetic interferences that securing is applied.
The shielding can be solid or electromagnetic. Both of the materials are insulating signal lines and any noise.

FPC is usually created by a photolithographic one sheet a time, also more efficient way is adopting R oll T o R oll ( RTR ).

1. Shearing: Crop the row material.
2. Computer Numerical Control (CNC): CNC is the drilling process.
3. Plating hole: Plate copper on hole.
4. Dry film lamination: create an etching layer of resistance.
5. Exposure: create an exposure area.
6. Development:The exposure area is polymerized and hardened by UV-rays.
7. Etching:remove the non-exposure area by chemical reaction.
8. Stripping:circuit pattern exposed.
9. Automated Optical Inspection (AOI):checks the quality of the printed board.
10. Coverlay pre-lamination:the board is covered with an insulation layer called “overlay”.
11. Hotpress:Bond between the overlay and the copper layer.
12. Metal finish: Coated to protect the terminal function.
13.Test: test the finished design.

 

How Senyan-PCB Stands Out from Other FPC Competitors?

 

1. High-quality PCB raw materials with flexibility, ensuring the quality of the source.
Cover Film: TaiFlex, APLUS, RCCT
Material: Dupont, TaiFlex
PI reinforce: UBE, TaiFlex, SKC
Electromagnetic membrane: Fang Bang, Toyo, Sankei
2. Professional research and seasoned development department in FPC production and quality.
3. Different end types as CTP, flexible PCB led strip, Biological recognition, automotive, and more…
4. Provide the best quality end-design product based on reduced fabricating costs.
5. Team of professionals available at your services 24/7.
6. Strictly following the IPC standards.
7. Fast delivery time.

 

Our service:
* PCB & PCBA OEM/ODM and clone service
* Sign NDA (Non-disclosure Agreement) for All customers
* MOQ : 1PCS is available for us
* One-stop turnkey solution
* One Year Product Warranty
* Products are 100% quality checked in both functionality and cosmetic.

PCB or PCBA Files Requests:
1. Gerber files of the bare PCB board
2. BOM (Bill of material) for assembly (please kindly advise us if there is any acceptablecomponents substitution.)
3. Testing Guide & Test Fixtures if necessary
4. Programming files & Programming tool if necessary
5. Schematic if necessary

Q1. Can I have a sample order to test it?
A: Yes, we welcome sample order to test and check quality. Mixed samples are acceptable.

Q2. What about the lead time?
A:Sample needs 3-5 days, mass production time needs 8-12 days.

Q3. Do you have MOQ for all PCBs?
A: NO MOQ,we do custom made PCB, and flexible PCB, depends on customers' projects.

Q4. How do you ship the goods and how long does it take to arrive?
A: For small quantity, we ship it by DHL, UPS, FedEx or TNT. It usually takes 3-5 days, and for big quantity needs 20-30 days by sea( the detail will be confirmed with the forwarder).

Q5. I have no drawing, how to process it?
A: Firstly let us know your detail requirements( if you have sample, please ship to us, we will copy it).
Secondly We quote according to your requirements or our suggestions.
Thirdly customer confirms the samples and places deposit for formal order.
Fourthly We arrange the production.

Q6. Is it OK to print my logo on product?
A: Yes. Please inform us formally before our production and confirm the design firstly based on our sample.

Q7: Do you offer guarantee for the products?
A: Yes, we offer 1-3 years warranty to our products.

Q8: How to deal with the faulty?
A: Firstly, Our products are produced in strict quality control system and the defective rate will be less than 0.1%.
Secondly, during the guarantee period, if it's our fault, we will repair them and resend to you or we can discuss the detail, and find the final solution.