3000T/Month Horizontal U-Mode Anodizing Line for Aluminum 6061-6063 with 6500mm Capacity and 9-12µm Film Thickness
Price:
RMB30,000,000-50,000,000/set
MOQ:
1set
Delivery Time:
180-200days
Brand:
MEI-AL
Product Description
3000T/Month Power Anodizing Production Line - Horizontal U Mode configuration designed for high-volume aluminum surface treatment with semi-automatic or automatic operation.
Production Line Specifications
Key Design Parameters
| Parameter | Specification |
|---|---|
| Monthly Output Capacity | 3000 Tons |
| Operation Style | Semi-automatic or Automatic |
| Aluminum Alloy Compatibility | 6061, 6063 and others |
| Max Profile Length | 6500mm |
| Anodizing Film Thickness | 9-12µm |
| Average Coverage Area | 350m²/Ton |
| Working Hours/Month | 600 hours (300 days × 20 hours/day) |
| Power Supply | AC 3-phase 380V 50Hz |
Process Tank Configuration
| Process Stage | Chemical Parameters | Tanks |
|---|---|---|
| Degreasing | Free sulfuric acid 180±30 g/l | 1 |
| Alkaline Etching | Free alkali 40-60g/l, Al³⁺ 30-120g/l | 2 |
| Neutralization | Free sulfuric acid 180±20g/l | 1 |
| Anodizing | Free sulfuric acid 140-180g/l, Al³⁺ ≤20g/l | 8 |
| Colouring | Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 | 3 |
| Medium Temperature Sealing | PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7g/l | 3 |
Process Flow Details
- Degreasing: 6 racks/tank × 1 tank, 2-5 minutes treatment time
- Alkaline Etching: 6 racks/tank × 2 tanks, 3-15 minutes treatment time
- Neutralization: 6 racks/tank × 1 tank, 1-5 minutes treatment time
- Anodizing: 3 racks/tank × 8 tanks, 130A/m² current density, 33 minutes total time
- Colouring: 3 racks/tank × 1 tank, 70A current density, 2-8 minutes process time
- Sealing: 6 racks/tank × 1 tank, 10-15 minutes process time at medium temperature
Power System Configuration
- Anodizing Rectifiers: 3 units × 15000A each
- Colouring Rectifiers: 3 units × 8000A each
Process Flow Diagram
This horizontal U-mode anodizing line delivers consistent 9-12µm film thickness with 3000-ton monthly capacity, featuring manual racking system and comprehensive chemical treatment stages for superior aluminum surface finishing.
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Company
Guangdong MEI-AL Technology Co., Ltd.
Location
No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
Contact Person
rainbow