30T Aluminum Billet Casting Production Line with Regenerative Combustion System - 4-6T/H Melting Rate, 62KW Power
Price:
RMB1600000-2100000/set
MOQ:
1set
Delivery Time:
70-80days
Brand:
MEI-ALU
Product Description
Casting Platform & Dummy Bar System
- Complete system includes crystallizers, aluminum distribution, cooling water distribution, and dummy bar components
- Double sheet water curtain crystallizers made from aluminum alloy
- High-purity graphite rings for optimal performance
- Water tank construction: 25mm upper plate, 14mm lower plate, integrally welded with hot galvanizing treatment
- Dummy block bar: 800mm height safety grid structure welded with 14mm and 10mm steel plates
- Automatic centering dummy head made from 45# steel
30T Aluminum Smelting Furnace Specifications
| Parameter | Value |
|---|---|
| Furnace Type | Fixed Rectangular Furnace |
| Volume Capacity | 30 Tons |
| Furnace Body Size | 5500mm × 5500mm |
| Melting Rate | 4-6 Tons/Hour |
| Working Temperature | 650-780°C |
| Energy Consumption | 65 m³/T Aluminum |
| Fuel Type | Natural Gas (8400kcal/m³) |
| Liquid Aluminum Outlet Flow | ≥800 kg/min |
| Power Requirements | 380V / 220V |
| Total Power | 62 KW |
Regenerative Combustion System Features
- Advanced air-fuel ratio control for complete combustion
- Waste heat recovery system reduces exhaust temperature below 180°C
- PLC-controlled furnace pressure management
- High-temperature resistant three-way valve technology
- Comprehensive safety system with automatic detection and shut-off
- Frequency conversion fan control for energy efficiency
- Ultraviolet flame detection for reliable operation
Electrical Control & Automation
- High-precision cold rolled steel control cabinets
- Siemens PLC with Kunlun Tongtai touch screen interface
- Variable frequency drives for combustion and exhaust fans
- Comprehensive alarm system with accurate display
- Intelligent microcomputer control for optimal operation
Construction Materials & Refractory Lining
- Furnace shell: Q235 steel plate with I-beam and channel steel reinforcement
- Molten pool lining: 630mm thick with non-adhesive aluminum casting material
- Thermal insulation: Lightweight insulation bricks and aluminum silicate board
- Specialized corundum castables for high-wear areas
Note: Due to the particularity of wire rope casting machines, slight bending that is difficult to avoid in the industry will occur, which does not affect the appearance quality.
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Company
Guangdong MEI-AL Technology Co., Ltd.
Location
No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
Contact Person
rainbow