High Speed Ampoule Filling Machine 1-20ml Capacity 16,000-22,000 pcs/h GMP Compliant for Sterile Injectables
Price:
USD 150,000-350,000 per unit
MOQ:
1 unit
Delivery Time:
180 work days
Brand:
Lingyao
Product Description
High-Speed Ampoule Filling Machine for Sterile Injectable Solutions
This pharmaceutical-grade ampoule filling machine delivers precision automation for sterile injectables including vaccines, biologics, and critical-care medications. Engineered with GMP compliance and featuring a closed-loop aseptic design to ensure zero cross-contamination.
Key Performance Advantages
- Integrated HEPA filtration and laminar airflow meeting ISO 14644 standards
- Rapid changeover between 1ml to 20ml ampoules with tool-free adjustments
- Energy-efficient 550W servo-driven mechanisms reducing consumption by 30%
- IoT-enabled touchscreen for real-time monitoring of fill volume, defects, and OEE metrics
- FDA 21 CFR Part 11 compliance for electronic records
Technical Specifications
| Parameter | Specification |
|---|---|
| Product Model | LYQCL100+LYASMR 620/43+LYAGF8 |
| Ampoule Size Range | 1-20ml national standard ampoules |
| Output (1-2ml) | 16,000-22,000 pcs/hour |
| Output (5-10ml) | 8,000-12,000 pcs/hour |
| Output (20ml) | 5,000-7,000 pcs/hour |
| Clarity | >99% |
| Breakage Rate | ≤1% (whole line) |
| Filling Precision | ±0.5-2% (pharmacopoeia standard) |
| Water Consumption/Pressure | 0.2-0.4Mpa / 0.6-1.0m³/h |
| Cleaning CA Consumption/Pressure | 0.3-0.6Mpa / 35-80m³/h |
| Sealed Gas | Gas (liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas |
| Oxygen Consumption | 0.2-0.3Mpa, 1.2-1.5m³/h |
| Gas Consumption | 0.1-0.3Mpa, 1.5-2.5m³/h |
| Exhaust Volume | 3,500-4,100m³/h |
| Net Weight | 7,800 kg |
| Total Power | Approximately 72kW, 380V, 50HZ |
| Outline Dimensions | Approximately 9940×2260×2445mm |
Advanced Engineering Features
- Anti-drip nozzles eliminate product waste during ampoule transfers
- Quick-changeover kits with color-coded components reduce batch changeover time
- Corrosion-resistant 316L stainless steel construction withstands aggressive cleaning agents
Ideal Applications
Vaccine manufacturers scaling production for pandemic preparedness, CDMOs handling multi-drug portfolios with varying viscosities, and biotech firms requiring small-batch filling for clinical trials.
Comprehensive Service Support
Lingyao provides complete technical support and maintenance services to ensure optimal machine performance.
Available Services
- 7 days/24 hours quick service response
- Site installation, commissioning, SAT and training
- Accompanying production services for smooth commercial production
- Periodic maintenance and emergency support
- Preventative maintenance programs
- Remote access technical support
- Annual Maintenance Contracts (AMC)
- Spare parts supply and inventory management
- Modernization through upgrade and refurbishment services
Expert Technical Team
Our dedicated team includes service managers, mechanical and electrical technicians, commissioning engineers, validation engineers, and production supervisors.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Suzhou Lingyao Intelligent Equipment Co., Ltd.
Location
No. 115 Zhujia road, Lujia town,Kunshan,Jiangsu Province
Contact Person
Jerry