High Precision Chemical Etched Metal Encoder Discs 0.03-1mm Thickness ±0.01mm Precision for Motion Control
Price:
50-100USD
MOQ:
10
Delivery Time:
3-15 days
Brand:
XHS/ Customized
Product Description
High Precision Chemical Etched Metal Encoder Discs
Chemical etched encoder discs deliver high-resolution positional and velocity data essential for precision motion control systems. Xinhaisen utilizes advanced chemical etching technology to manufacture encoder discs with micron-level accuracy, producing intricate optical patterns that capture rotational parameters with sub-micron resolution.
Custom Metal Encoder Disc Manufacturing
Using photo chemical etching technology, we manufacture custom metallic encoder discs according to customer specifications. Our capabilities include fabricating various precise patterns such as capacitive encoder discs, optical encoder discs, reflective encoder discs, and magnetic encoder discs.
Technical Specifications
| Parameter | Specification |
|---|---|
| Machining Type | Chemical etching, Laser cutting, Stamping |
| Material Capabilities | Stainless Steel, Copper, and other metals |
| Thickness Range | 0.03 mm to 1 mm |
| Product Dimension | 600×600 mm or Customized |
| Smallest Open Hole | D=0.1mm (Thickness 0.03-0.05mm) |
| Smallest Line Width | 0.05mm |
| Product Precision | ±0.01mm (common difference) |
| Surface Treatments | Silver, Gold, Tin Plated, Matt Finish, Paint |
Industry Applications
- Automotive: Electronic steering, throttle control, and automatic transmissions for precise motion detection
- Medical: MRI machines, surgical robots, and laboratory equipment for positioning accuracy
- Aerospace/Defense: Control surface monitoring (ailerons, rudders) in aircraft systems
Chemical Etching Process Advantages
Cost-Effective: No expensive molding tools required
Rapid Sampling: Prototypes delivered within 2-3 days
High Precision: Micron-level accuracy with complex patterns
Burr-Free: No sharp edges or stress on materials
Mass Production: High-volume manufacturing within days
Material Versatility: Stainless steel, copper, brass, aluminum, alloys, titanium
Material Integrity: No effect on material temper or magnetism
Process Visualization
Encoder Disc Example
Custom Project Support: Submit your technical drawings for professional quotation and engineering consultation. Our team provides rapid response and comprehensive manufacturing solutions.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Shenzhen Xinhaisen Technology Limited
Location
ShaJing, Baoan, Shenzhen City, Guangdong Province, China
Contact Person
Haily Huang