Metal Chemical Etching Optical Encoder Disc 0.03mm to 1.0mm Thickness High Precision 600x600mm
Price:
80-100USD
MOQ:
10
Delivery Time:
2-3 weeks
Brand:
XHS/ Customized
Product Description
Xinhaisen provides advanced metal chemical etching solutions for producing optical encoder discs, delivering faster turnaround, greater design flexibility, and more cost-efficient results compared to conventional perforation methods.
Industry Applications
- Industrial Automation - Position and speed feedback for motors, conveyors, and robotic arms
- CNC Machines - Accurate control of cutting, milling, and drilling operations
- Robotics - Motion control and joint position tracking in robotic systems
- Elevators & Lifts - Monitoring and controlling platform position and movement speed
- Printing & Packaging Equipment - Precise registration and alignment during high-speed operations
- Aerospace & Defense - Navigation systems, turret positioning, and antenna tracking
- Medical Devices - Imaging systems, surgical robots, and automated lab equipment
- Renewable Energy - Yaw and pitch control in wind turbines
- Semiconductor Manufacturing - Positioning wafers and inspection stages with micron-level accuracy
- Automotive - Steering angle sensing, throttle control, and automated driver assistance systems (ADAS)
Technical Specifications
| Parameter | Specification |
|---|---|
| Material Capabilities | Stainless Steel, Copper, and other metals |
| Thickness Range | 0.03 mm to 1.0 mm |
| Product Dimension | 600 × 600 mm or Customized |
| Smallest Open Hole | D = 0.1mm when thickness ranges from 0.03mm to 0.05mm |
| Center to Center for Holes | 1.5 × Thickness |
| Product Precision | ±0.01mm (common difference), generally 20% of material thickness |
| Surface Treatment Options | Silver, Gold, Tin Plated, Matt Finish, Paint |
Manufacturing Process Benefits
Photochemical machining is a high-precision subtractive process that removes material from metal sheets through controlled chemical reactions. By utilizing cost-efficient digital tooling and producing all mesh openings in a single step, it enables the fabrication of components with nearly limitless complexity, structures, and geometries. This technique reduces both costs and lead times while allowing rapid, hassle-free design modifications.
Key Advantages
Unlimited Complex Designs
Smallest Opening to 0.02mm
Burr-Free & Stress-Free
Prototype to High Volume Production
Custom Manufacturing Process
- Send Your Design - Provide your drawing file (DXF, DWG, STP, PDF) with dimensions, material type, and thickness
- Get a Quote - We evaluate your design and provide quotation based on quantity, material, and complexity
- Confirm & Start Production - Once order is confirmed, we prepare phototools and begin etching process
- Quality Inspection - All parts undergo strict quality checks to ensure accuracy and consistency
- Packaging & Delivery - Your parts are carefully packaged and shipped to your address on time
Similar Products
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Shenzhen Xinhaisen Technology Limited
Location
ShaJing, Baoan, Shenzhen City, Guangdong Province, China
Contact Person
Haily Huang