Shenzhen Xinhaisen Technology Limited
                                                                                                           
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14 Years
Since 2012
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Photo Chemical Milling Metallic Encoder Disk 0.1mm to 1mm Thickness 5-300mm Diameter Precision Engineered

Price Negotiable
Price: 50-100USD
MOQ: 10
Delivery Time: 3-15 days
Brand: XHS/ Customized
Product Description
Precision Metallic Encoder Disks

Our photo chemically milled metallic encoder disks are precision-engineered components designed for optical and rotary encoders, converting rotational or linear motion into accurate electrical signals for position, speed, and direction detection.

Material Options
Stainless Steel Copper Aluminum Titanium
Excellent corrosion resistance and durability Superior electrical conductivity Lightweight with good thermal properties High strength-to-weight ratio
Technical Specifications
Parameter Specification
Thickness Range 0.1mm - 1.0mm
Outer Diameter 5mm - 300mm (customizable)
Etching Accuracy ±0.01mm (depending on thickness)
Surface Finish Matte / Bright / Passivated
Pattern Types Slots, lines, code patterns, or custom designs
Precision metallic encoder disk with etched patterns for optical sensing applications
Photo Chemical Milling Process

Our advanced photo chemical milling (photochemical etching) process utilizes photolithography and specialized chemical etchants to remove selected metal areas with micron-level precision. This method eliminates mechanical stress and produces no burrs, ensuring sharp edges, consistent aperture sizes, and perfect pattern alignment for encoder applications requiring absolute accuracy.

Photo chemical milling process diagram showing precision metal etching technology
Key Manufacturing Advantages
  • Burr-free processing - maintains optical accuracy without deformation
  • High repeatability - consistent quality for mass production
  • Fine detail capability - micro features down to 0.05mm
  • Stress-free manufacturing - no tool wear or mechanical stress unlike stamping or laser cutting
  • Rapid prototyping - cost-effective for both small and large production runs
Customization & OEM Services

We support complete customization of metallic encoder disks based on your CAD drawings or design files (DWG, DXF, AI, PDF). Our engineering team provides design optimization support for etching efficiency and precision performance.

Get Your Custom Quote

Submit your drawings or specifications today for a detailed quotation and complimentary Design for Manufacturing (DFM) evaluation.

Contact us for custom encoder disk manufacturing and engineering support

Get in Touch

Have questions about our products or want to discuss a custom order? Our team is ready to help you.

Company Shenzhen Xinhaisen Technology Limited
Location ShaJing, Baoan, Shenzhen City, Guangdong Province, China
Contact Person Haily Huang

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