Customized High Temperature Sintering Furnace With Vacuum Or Gas Control
High Temperature Sintering Furnace with Vacuum or Gas Control
Description:
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As a 2500℃ batch-type induction heating device, this high-temp vacuum sintering furnace uses IGBT power control to cut energy consumption significantly. Crafted for precise, efficient material processing, it merges cutting-edge electric induction heating with a sealed vacuum environment—delivering stable high temps that meet high-performance materials’ rigorous sintering standards.
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Designed for industrial durability, it has a rugged structure and intelligent temperature regulation system: this enables accurate adjustment of heating rates, hold periods, and cooling steps, ensuring uniform workpiece heating in sintering.
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Ideal for large-scale or small-batch production, it processes components (boron carbide plates, ceramics, alloy parts). Its user-friendly interface and safety features (over-temp alarms, vacuum leakage detection) suit lab research and industrial manufacturing alike.
Application:
- Ceramic Materials: Sintering of boron carbide plates, silicon carbide, zirconia, sapphire, and other advanced ceramic components.
- Hard Alloys & Metals: Processing of tungsten carbide, carbide alloys, metal billets, and powder metallurgy products (e.g., neodymium magnets, NdFe14B).
- Special Materials: Sintering of gemstone, diamond, rhenium materials, boron nitrogen, vanadium carbide powder, and composite metal powders.
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Specification:
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Sintering Furnace -- Technology Parameter |
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Lab usage |
Production usage |
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NTI-SJL-54W |
NTI-SJL-98W |
NTI-SJL-300w |
NTI-SJL-400W |
NTI-SJL-1280W |
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Working size |
mm |
300×300×600 |
350×350×800 |
500×500×1200 |
500×500×1600 |
800×800×2000 |
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Heating type |
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IF induction heating |
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Control type |
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SCR control or IGBT control(optional) |
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HT zone capacity |
L |
54 |
98 |
300 |
400 |
1280 |
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Loading weight |
g |
HT zone capacity ×density(g/cm³)×1000 Remark:1L=1000cm³ |
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IF power |
Kw |
120 |
160 |
200 |
250 |
400 |
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Ultimate vacuum |
Pa |
20 |
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Max.working temperature |
℃ |
2500 |
2500 |
2500 |
2500 |
2500 |
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Usual working temperature |
℃ |
2400 |
2400 |
2400 |
2400 |
2400 |
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Temperature uniformity |
℃ |
±10 |
±10 |
±10 |
±10 |
±10 |
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Working environment |
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Vacuum or Ar, Nitrogen atmosphere protection(micro positive pressure) |
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Furnace Configuration:
- Control System: Optional 1-to-1 (one control cabinet for one furnace) or 1-to-2 (one control cabinet for two furnaces) control modes, equipped with Delta PLC for stable, intelligent operation.
Key standard & optional components:
- Vacuum System: Integrated high-performance vacuum unit (including vacuum pump, valve group) to maintain stable vacuum environment during sintering.
- Gas Purifier: High-efficiency gas purification equipment (optional) to filter impurities and ensure clean gas supply for atmosphere-controlled processes.
- Cooling Tower: Optional cooling equipment to achieve efficient heat dissipation, ensuring stable operation of high-temperature components.
- Temperature Measurement: Equipped with Raytek (US) infrared thermometer for real-time, accurate high-temperature monitoring (supports precise temperature control up to 2500℃).
- Air Compressor: Optional auxiliary equipment to provide stable air supply for pneumatic components.
Feature Advantages:
- High-Temperature Capability: Reaches up to 2500℃.
- Vacuum & Induction Heating: Vacuum environment prevents material oxidation; induction heating ensures fast, uniform temperature distribution.
- Precise Control: Equipped with FP93 Japanese Shimaden High-Precise Temperature Control System, ensuring stable sintering processes and consistent product quality.
- Versatility: Compatible with a wide range of materials (ceramics, alloys, special powders), meeting diverse production needs.
- Safety & Reliability: Equipped with short circuit, over pressure, over-temperature, over current, water shortage, and other protection mechanisms for safe operation.
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After-sales Service:
- Warranty: 1-year warranty for core electrical components against manufacturing defects.
- Lifetime Service: Lifetime technical support, including remote troubleshooting, maintenance guidance, and replacement part supply (charged for non-warranty parts).
- Response Efficiency: 24-hour online consultation for urgent issues; on-site service (available globally) can be arranged based on your needs (travel costs extra).
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.