High-Temp Sintering Furnace with Protective Atmosphere for Silicon Carbide
High-Temp Sintering Furnace with Protective Atmosphere for Silicon Carbide
Description:
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This 2500℃ high-temperature vacuum sintering furnace, a batch-type induction heating equipment with IGBT power control, not only achieves remarkable energy savings but also prioritizes exceptional operational stability. Engineered for precise and efficient material processing, it integrates advanced electric induction heating technology with a hermetically sealed vacuum environment, effectively isolating external interference and ensuring consistent, stable high-temperature conditions to meet the stringent sintering requirements of high-performance materials.
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Designed with industrial-grade durability, the furnace boasts a robust and deformation-resistant structure, paired with a high-precision intelligent temperature control system. This system enables accurate and stable regulation of heating rates, holding times, and cooling processes, eliminating temperature fluctuations and ensuring uniform heating of workpieces throughout the entire sintering cycle.
Application:
- Ceramic Materials: Sintering of boron carbide plates, silicon carbide, zirconia, sapphire, and other advanced ceramic components.
- Hard Alloys & Metals: Processing of tungsten carbide, carbide alloys, metal billets, and powder metallurgy products (e.g., neodymium magnets, NdFe14B).
- Special Materials: Sintering of gemstone, diamond, rhenium materials, boron nitrogen, vanadium carbide powder, and composite metal powders.
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Specification:
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Sintering Furnace -- Technology Parameter |
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Lab usage |
Production usage |
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NTI-SJL-54W |
NTI-SJL-98W |
NTI-SJL-300w |
NTI-SJL-400W |
NTI-SJL-1280W |
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Working size |
mm |
300×300×600 |
350×350×800 |
500×500×1200 |
500×500×1600 |
800×800×2000 |
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Heating type |
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IF induction heating |
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Control type |
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SCR control or IGBT control(optional) |
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HT zone capacity |
L |
54 |
98 |
300 |
400 |
1280 |
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Loading weight |
g |
HT zone capacity ×density(g/cm³)×1000 Remark:1L=1000cm³ |
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IF power |
Kw |
120 |
160 |
200 |
250 |
400 |
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Ultimate vacuum |
Pa |
20 |
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Max.working temperature |
℃ |
2500 |
2500 |
2500 |
2500 |
2500 |
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Usual working temperature |
℃ |
2400 |
2400 |
2400 |
2400 |
2400 |
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Temperature uniformity |
℃ |
±10 |
±10 |
±10 |
±10 |
±10 |
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Working environment |
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Vacuum or Ar, Nitrogen atmosphere protection(micro positive pressure) |
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Furnace Configuration:
- Control System: Optional 1-to-1 (one control cabinet for one furnace) or 1-to-2 (one control cabinet for two furnaces) control modes, equipped with Delta PLC for stable, intelligent operation.
Key standard & optional components:
- Vacuum System: Integrated high-performance vacuum unit (including vacuum pump, valve group) to maintain stable vacuum environment during sintering.
- Gas Purifier: High-efficiency gas purification equipment (optional) to filter impurities and ensure clean gas supply for atmosphere-controlled processes.
- Cooling Tower: Optional cooling equipment to achieve efficient heat dissipation, ensuring stable operation of high-temperature components.
- Temperature Measurement: Equipped with Raytek (US) infrared thermometer for real-time, accurate high-temperature monitoring (supports precise temperature control up to 2500℃).
- Air Compressor: Optional auxiliary equipment to provide stable air supply for pneumatic components.
Feature Advantages:
- High-Temperature Capability: Reaches up to 2500℃.
- Vacuum & Induction Heating: Vacuum environment prevents material oxidation; induction heating ensures fast, uniform temperature distribution.
- Precise Control: Equipped with FP93 Japanese Shimaden High-Precise Temperature Control System, ensuring stable sintering processes and consistent product quality.
- Versatility: Compatible with a wide range of materials (ceramics, alloys, special powders), meeting diverse production needs.
- Safety & Reliability: Equipped with short circuit, over pressure, over-temperature, over current, water shortage, and other protection mechanisms for safe operation.
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After-sales Service:
- Warranty: 1-year warranty for core electrical components against manufacturing defects.
- Lifetime Service: Lifetime technical support, including remote troubleshooting, maintenance guidance, and replacement part supply (charged for non-warranty parts).
- Response Efficiency: 24-hour online consultation for urgent issues; on-site service (available globally) can be arranged based on your needs (travel costs extra).
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.