High Efficiency Vacuum Resistance Furnace For Ceramic Component Mass Production
Price:
$ 60000-100000
MOQ:
1 Set
Delivery Time:
90 Days
Brand:
Nuotian
Product Description
High-Efficiency Vacuum Resistance Furnace for Ceramic Component Mass Production
Description:
- This production-focused 1-to-1 vacuum resistance furnace reaches 2200℃, combining a sealed vacuum chamber with high-power resistance heating to maintain consistent temperature uniformity for rare earth and alloy materials. It operates on 380V 3-phase power with thyristor control, ensuring reliable performance for extended production runs.
- Its heavy-duty frame withstands the rigors of industrial use, while the precision temperature regulation system adjusts thermal cycles to meet the specific processing requirements of rare earth oxides and rhenium alloys. This adaptability ensures high product consistency and reduces waste in mass manufacturing.
- With automated safety safeguards (vacuum leak monitoring, over-temperature protection, power-off backup) and a user-friendly interface, it requires minimal manual intervention, making it suitable for large-scale processing of rare earth materials for magnets and rhenium alloys for aerospace applications.
Application:
- Ceramic Valve Manufacturing: Mass production for oil/gas and chemical processing industries.
- Zirconia Component Sintering: High-volume processing of medical and industrial ceramics.
- Magnesium Fluoride Production: Continuous heat treatment for optical lens and electronic components.
Specification:
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Resistance Furnace -- Technology Parameter |
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|
|
Lab usage |
Production usage |
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|
NTI-DZL-54W |
NTI-DZL-98W |
NTI-DZL-300w |
NTI-DZL-400W |
NTI-DZL-720W |
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|
Working size |
mm |
300×300×600 |
350×350×800 |
500×500×1200 |
500×500×1600 |
600×600×2000 |
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Heating type |
/ |
Resistance heating |
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Control type |
/ |
SCR control |
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HT zone capacity |
L |
54 |
98 |
300 |
400 |
720 |
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Loading weight |
g |
HT zone capacity ×density(g/cm³)×1000 Remark:1L=1000cm³ |
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|
IF power |
Kw |
100 |
150 |
300 |
400 |
650 |
|
Ultimate vacuum |
Pa |
20 |
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|
Max.working temperature |
℃ |
2300 |
2300 |
2300 |
2300 |
2300 |
|
Usual working temperature |
℃ |
2200 |
2200 |
2200 |
2200 |
2200 |
|
Temperature uniformity |
℃ |
±10 |
±10 |
±10 |
±10 |
±10 |
|
Working environment |
/ |
Vacuum or Ar, Nitrogen atmosphere protection(micro positive pressure) |
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Furnace Configuration:
- Control System: Optional 1-to-1 (one control cabinet for one furnace), equipped with Delta PLC for stable, intelligent operation.
Key standard & optional components:
- Vacuum System: Integrated high-performance vacuum unit (including vacuum pump, valve group) to maintain stable vacuum environment during sintering.
- Gas Purifier: High-efficiency gas purification equipment (optional) to filter impurities and ensure clean gas supply for atmosphere-controlled processes.
- Cooling Tower: Optional cooling equipment to achieve efficient heat dissipation, ensuring stable operation of high-temperature components.
- Temperature Measurement: Equipped with Raytek (US) infrared thermometer for real-time, accurate high-temperature monitoring (supports precise temperature control up to 2200℃).
- Air Compressor: Optional auxiliary equipment to provide stable air supply for pneumatic components.
Feature Advantages:
- High-Temperature Capability: Reaches up to 2200℃.
- Vacuum & Resistance Heating: Vacuum environment prevents material oxidation.
- Precise Control: Equipped with FP93 Japanese Shimaden High-Precise Temperature Control System, ensuring stable sintering processes and consistent product quality.
- Versatility: Compatible with a wide range of materials (carbon,ceramics, alloys, c/c,special powders), meeting diverse production needs.
- Safety & Reliability: Equipped with short circuit, over pressure, over-temperature, over current, water shortage, and other protection mechanisms for safe operation.
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After-sales Service:
We provide comprehensive after-sales support to ensure your equipment operates smoothly:
- Warranty: 1-year warranty for core electrical components against manufacturing defects.
- Lifetime Service: Lifetime technical support, including remote troubleshooting, maintenance guidance, and replacement part supply (charged for non-warranty parts).
- Response Efficiency: 24-hour online consultation for urgent issues; on-site service (available globally) can be arranged based on your needs (travel costs extra).
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Zhuzhou Nuotian Electric Heating Technology Co.,Ltd.
Location
No.2 Changcheng Road, Xiangtang Community, Qunfeng TownTianyuan District, Zhuzhou City, Hunan Province, China
Contact Person
Annie Zhu