Copper Fuse Box Wiring Harness Automotive Power Cable Direct Wire 500v
Price:
0.5 USD -5 USD
MOQ:
100 sets
Delivery Time:
7-15 days
Brand:
kenhon
Product Description
Product Overview
This advanced fuse box wiring harness is engineered for automotive, marine, and industrial applications, offering robust electrical protection and seamless connectivity. Designed to replace or upgrade factory-installed systems, it ensures stable power distribution, overload protection, and compliance with global safety standards. The modular design supports customization for diverse vehicle architectures, from compact cars to heavy-duty trucks.
Key Features
Premium Materials & Construction
- High-temperature insulation with PA66+30%GF flame-retardant housing (UL94 V-2 certified) withstands -40°C to +150°C
- grade connectors with IP67-rated waterproof terminals (Molex, JST, Tyco) featuring ±0.1mm crimping precision and 10,000+ mating cycles
- Heavy-duty 10AWG-14AWG copper conductors (0.5-3.5mm²) with 60% lower resistance than standard wires, minimizing heat generation
Enhanced Safety & Performance
- Integrated circuit breakers (100A-500A) and PPTC devices for automatic reset, preventing short circuits and thermal damage
- EMI shielding with aluminum foil and braided copper (attenuation >85dB) ensures compatibility with EV/HEV systems
- Quick-install design with pre-terminated ends and color-coded terminals reduces installation time by 50%
Smart Integration
- Real-time monitoring with embedded sensors tracking voltage, current, and temperature, sending alerts to vehicle's ECU
- Plug-and-play compatibility supporting 5-15 fuse circuits and relay modules, adaptable to H4, H13, and custom sockets
Technical Specifications
| Fuse Capacity | 5-15 fuses (10A-30A per circuit) |
| Voltage Range | 12V/24V DC (upgradable to 72V for EVs) |
| Temperature Range | -40°C to +150°C (short-term surge: 200°C) |
| Conductor Resistance | ≤0.08Ω/m (20°C) |
| Certifications | UL 444, ISO 9001, RoHS, QS9000 |
| Length Options | 0.5-3m (customizable with 10cm increments) |
Competitive Advantages
- Cost efficiency: Optimized production via AI-driven material allocation reduces waste by 18%, lowering BOM costs by 12%
- Rapid prototyping: 7-day lead time for custom configurations (color, length, terminal types)
- Aftermarket support: 98% compatibility with 2010-2025 vehicles, including Tesla, Ford F-150, and Toyota Tacoma
- Global logistics: Stocked in US, EU, and APAC warehouses for 24-hour dispatch
Application Scenarios
OEM Vehicles: Pre-installed in EVs like BYD Han EV and BMW iX for adaptive fuse management
Aftermarket Upgrades: Converts halogen headlights to LED on trucks, SUVs, and classics (e.g., Jeep Wrangler)
Extreme Environments: Operates reliably in desert heat (50°C ambient) or Arctic cold (-30°C)
Retrofit Projects: Seamless integration with CAN bus systems for autonomous driving features
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Kenhon Electronics CO.,LTD.
Location
Building 15, Bilang Science and Technology Park, Zhoujia Avenue, Guangming District, Shenzhen, Guangdong Province
Contact Person
vita