Modular High Rate Thickener 1000TPD For Fast On Site Installation
Modular high-rate thickener for fast on-site installation
1.Product Introduction High Efficiency Thickener
Designed specifically for mining, metallurgy, and environmental protection scenarios, this modular thickening equipment utilizes a split-structure design and rapid-connection technology to achieve high-efficiency on-site assembly and "plug-and-play" functionality. The core modules include an intelligent dosing unit, an inclined sedimentation plate assembly, and an automated sludge discharge system. It supports rapid concentration and solid-liquid separation of tailings slurry, perfectly adapting to the dry-stacking process requirements of gold and iron mines.
2.Application High Efficiency Thickener
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Mine Beneficiation: Concentration and dewatering pretreatment for gold and iron tailings to enhance the efficiency of downstream filter presses.
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Resource Recovery: Reprocessing of gold concentrates to improve metal recovery rates.
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Environmental Engineering: Construction of water reclamation systems for tailings facilities and industrial wastewater Zero Liquid Discharge (ZLD).
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Emergency Response: Rapid deployment for the treatment of sudden tailings leakage, mitigating environmental risks.
3.Working Principle High Efficiency Thickener
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Modular Design: The equipment consists of pre-assembled modules that are quickly installed via bolt connections and standardized piping interfaces.
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Flocculated Sedimentation: An intelligent dosing system precisely injects flocculants to promote the aggregation of fine particles, while the inclined plate (lamella) structure shortens the settling path.
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Automated Sludge Discharge: A rotating rake assembly pushes the high-density underflow (>60% solids) toward the central discharge outlet. The clarified overflow is then collected for reuse.
4.Advantages High Efficiency Thickener
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Rapid Installation: The modular structure supports quick on-site assembly, shortening the installation cycle by over 50%.
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Efficiency & Energy Savings: Dramatically increases underflow density and reduces unit energy consumption, significantly lowering the processing load on filter presses.
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Intelligent Regulation: The automated dosing system monitors concentration and flow rates in real-time to optimize chemical consumption.
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Operational Stability: Features an anti-clogging discharge design to ensure reliable continuous operation with a minimal failure rate.
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Environmental Compliance: Exceptional water recovery rates meet "Green Mine" standards and effectively reduce environmental discharge risks.
5.Technical Specifications
| Model | Tank Diameter (m) | Tank Height (m) | Sedimentation Area (m2) | Rotation of Rake (r/min) | Lifting Rake Height (m) | Drive Motor Model | Drive Motor Power (kw) | Lifting Motor Model | Lifting Motor Power (kw) | Tank Weight (t) | Total Weight (t) | Note |
| GX-3.6 | 3.6 | 1.7 | 10 | 1.1 | 0.2 | Y100L-6 | 1.5 | PZ0.8AB | 0.8 | 2.8 | 6.7 | The pool |
| GX-5.18 | 5.182 | 2.134 | 21 | 0.8 | 0.3 | Y132M1−6 | 4 | PZ0.8AB | 1.5 | 5.3 | 10.5 | The pool |
| GX-9 | 9 | 2.8 | 63.6 | 0.47 | 0.4 | Y132M2−6 | 5.5 | Y132S-8 | 3 | 12.7 | Cement pond | |
| GX-12 | 12 | 3.6 | 110 | 0.35 | 0.5 | Y160M-6 | 7.5 | Y132S-4 | 5.5 | 16.4 | Cement pond | |
| GX-15 | 15 | 3.6 | 176 | 0.35 | 0.5 | Y160M-6 | 11 | Y132S-4 | 5.5 | 20.3 | Cement pond |
6.Our Solutions
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