Cost-Effective QHBP60B Six-Axis CNC Flexible Airbag Polishing Machine for Optical Surface Finishing
Product Introduction
QHBP60B Six-Axis Flexible Airbag Polishing Machine is a high-performance precision machining equipment and a pro-vider of comprehensive precision machining solutions. It features multiple core advantages: in terms of efficiency, it e-nables high-efficiency conformal polishing to meet fast material removal needs; in terms of precision, it can rapidly con-verge to high surface accuracy, and its unique precessional polishing technology not only enhances surface quality but also effectively controls edge effects; in terms of flexibility, its six-axis linkage design and a wide range of polishing too-ls allow it to handle tasks from high-efficiency material removal to ultra-precision polishing; it also has strong expand-ability, with a proprietary CNC system and CAM software that support customizable function development according to customer needs, and excellent cost-effectiveness, as it has low daily operation and maintenance costs beyond the one-time equipment purchase cost. In terms of processing characteristics, it is equipped with a unique non-orthogonal ro-tary swing arm with precessional motion—this design prevents the polishing speed at the contact zone center from dro-pping to zero , generates random surface textures for better surface quality, and supports a quasi-Gaussian removal fu-nction to facilitate surface figure convergence. It also has adjustable-pressure series airbag polishing heads that ensure good conformity with the workpiece surface, and when combined with advanced CAM algorithms, further improve poli-shing efficiency and workpiece surface quality. The machine is supported by an open-architecture CNC system and pr-ofessional optical polishing CAM software . It also offers versatile polishing tools, including various airbag tools for diff-erent processing needs and compatibility with other types of polishing tools to enhance flexibility. Its proven machining cases cover optical componentsand optical moulds , and a rapid polishing test on aspherical monocrystalline silicon s-howed that deep grinding marks were significantly reduced after 10 hours of polishing and completely removed after 32 hours.
Key Features
- Six-axis CNC flexible airbag polishing machine for optical precision finishing
- High-efficiency conformal polishing for fast material removal
- Suitable for rough polishing, fine polishing, surface correction, and ultra-precision finishing
- Unique precessional polishing technology improves surface quality and controls edge effects
- Non-orthogonal rotary swing arm prevents polishing speed at the contact center from becoming zero
- Quasi-Gaussian removal function helps accelerate surface figure convergence
- Adjustable-pressure airbag polishing heads provide excellent surface conformity
- Advanced CAM algorithms improve polishing efficiency and final surface quality
- Open-architecture CNC system supports customized function development
- Professional optical polishing CAM software for complex polishing paths
- Compatible with various airbag tools and other polishing tools
- Low daily operation and maintenance costs for better long-term cost performance
- Proven performance on optical components, optical molds, and aspherical monocrystalline silicon parts
| Travel / Stroke | X/Y/Z Axis Travel | mm | 600×600×300 |
| A/B/C Axis Travel | deg | ±360/±180/ Bidirectional Rotation | |
| Worktable | Worktable Dimensions | mm | φ500 |
| Max. Workpiece Dimensions | mm | 600×600×200 | |
| Max. Worktable Load | kg | 300 | |
| Spindle | Spindle Speed | rpm | 0-2000 |
| Spindle Nose Bore | mm | 38 | |
| Spindle Drive Type | Electrical Spindle | ||
| Feed | X/Y/Z Axis Rapid Axis Feed | m/min | 3/3/3 |
| X/Y/Z Axis Maximum Cutting Feed Rate | m/min | 3/3/3 | |
| A/B/C Axis Maximum Axis Speed | rpm | 35/35/800 | |
| A/B Axis Maximum Cutting Feed Rate | rpm | 35/35 | |
| Motor | Spindle Motor Power | kW | 2 |
| X/Y/Z Servo Motor Power | kW | 1/1/1.5 | |
| A/B/C Servo Motor Power | kW | 1.8/1.8/3.0 | |
| Accuracy | X/Y/Z Axis Positioning Accuracy | µm | ±10 |
| A/B/C Axis Positioning Accuracy | ±30/±30/±10 | ||
| X/Y/Z Axis Repositioning Accuracy | µm | ±5 | |
| A/B/C Axis Repositioning Accuracy | +20/+20/+2 |
FAQ
1. What is the QHBP60B Six-Axis CNC Flexible Airbag Polishing Machine used for?
The QHBP60B is mainly used for high-efficiency polishing, surface figure correction, and ultra-precision finishing of optical components, optical molds, aspherical surfaces, monocrystalline silicon parts, precision glass parts, and other high-accuracy workpieces.
2. What are the advantages of flexible airbag polishing?
Flexible airbag polishing allows the polishing head to fit the workpiece surface closely. It is especially suitable for curved surfaces, aspherical surfaces, and complex optical parts, helping improve polishing uniformity and reduce surface defects.
3. What is the benefit of precessional polishing technology?
Precessional polishing helps prevent the polishing speed at the contact center from dropping to zero. It improves polishing uniformity, reduces center defects, generates better surface texture, and helps control edge effects during optical polishing.
4. What materials or workpieces can this machine process?
This machine is suitable for optical components, optical molds, aspherical parts, monocrystalline silicon, precision glass components, and other workpieces requiring high surface accuracy. The actual polishing process depends on the material, surface shape, polishing tools, and accuracy requirements.
5. How can I choose the most suitable polishing solution?
Please provide your workpiece material, surface type, size, current surface condition, target accuracy, and polishing efficiency requirements. You can also send drawings or product pictures, and our team will recommend a suitable polishing process and machine configuration.
6. Can the machine be customized according to customer requirements?
Yes. We support customization of polishing tools, airbag polishing heads, CNC functions, CAM software modules, polishing process parameters, fixture systems, and other machine configurations according to customer production needs.
7. What are the main products of your company?
We specialize in a wide range of precision CNC machine tools and industrial equipment, including high-precision grinding centers, ultra-precision surface grinders, optical milling and grinding centers, flexible polishing machines, various machining centers, CNC cutting tools, power chucks, hydraulic cylinders, drilling and tapping machines, packaging machinery, booster cylinders, copper processing equipment, and related industrial solutions.
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.