Hydraulic Rubber Vulcanizing Press Machine PLC Control Rubber Forming Machine 25 Ton - 1100 Ton
Price:
USD20-120/Meter
MOQ:
100 Meters
Delivery Time:
10-25 days
Brand:
MWIN
Product Description
Durable Rubber Product Forming Molding Machine Hydraulic Vulcanizing Press Machine
Flat Rubber Vulcanizing Press Machine
The flat vulcanizing press is essential equipment for transforming raw polymers into strong, resilient vulcanized rubber or plastic components through controlled heat and pressure application. Its efficiency, precision control, and adaptability make it indispensable in polymer processing facilities worldwide.
Core Components and Working Principle
- Frame: Robust C-frame or four-column structure designed to withstand high operating forces
- Platens: Heavy, flat heated steel plates (fixed bottom and movable top) heated by electric heaters, steam, or hot oil circulation
- Hydraulic System: Hydraulic cylinders providing powerful force to close the press and apply high pressure (tens to hundreds of bar)
- Control System: Modern PLC and touch-screen interfaces for precise control of temperature, pressure, and cure time
- Mold: Custom cavity placed between platens containing the raw compound for shaping
Basic Operation Cycle
- Loading: Mold filled with uncured rubber is placed on bottom platen
- Closing & Pressurizing: Press closes, bringing platens together under high pressure
- Curing: Material undergoes vulcanization chemical reaction under maintained heat and pressure
- Opening & Ejection: Finished, cured product is removed after preset cure time
Model and Technical Specifications
| Model | XLB-50T | XLB-100T | XLB-150T | XLB-200T | XLB-250T | XLB-300T | XLB-350T | XLB-500T |
|---|---|---|---|---|---|---|---|---|
| Clamping force | 50T | 100T | 150T | 200T | 250T | 300T | 350T | 500T |
| Max system pressure | 21Mpa | 21Mpa | 21Mpa | 21Mpa | 21Mpa | 21Mpa | 21Mpa | 21Mpa |
| Stroke | 250mm | 250mm | 300mm | 300mm | 300mm | 300mm | 300mm | 300mm |
| Rapid clamping speed | 60mm/s | 60mm/s | 60mm/s | 60mm/s | 60mm/s | 60mm/s | 60mm/s | 60mm/s |
| Plate size | 380*380mm 400*400mm | 400*400mm 450*450mm 500*500mm | 500*500mm | 510*540mm 600*550mm | 650*650mm | 600*600mm 700*700mm | 700*700mm | 800*800mm 1000*850mm |
| Daylight | 350mm | 350mm | 350mm | 350mm | 350mm | 350mm | 350mm | 350mm |
| Working layer | Customized | Customized | Customized | Customized | Customized | Customized | Customized | Customized |
| Max temperature | 300C | 300C | 300C | 300C | 300C | 300C | 300C | 300C |
| Motor | 3 kw | 4kw | 5kw | 7.5kw | 7.5kw | 7.5 kw | 11kw | 13 kw |
| Control | PLC+HIM | PLC+HIM | PLC+HIM | PLC+HIM | PLC+HIM | PLC+HIM | PLC+HIM | PLC+HIM |
Key Applications
- Manufacturing rubber sheets, gaskets, seals, and mats
- Producing conveyor belt splices and repairs
- Molding technical rubber products like O-rings, diaphragms, and shock absorbers
- Curing silicone rubber products
- Processing fiber-reinforced composite sheets and thermoset plastics
Advantages
- Versatility: Suitable for wide range of products from simple slabs to complex molded items
- Precision & Consistency: Ensures uniform cure and consistent product quality through precise control
- High Pressure Capability: Ideal for molding dense rubber compounds and composites
- Reliability: Robust design with simple operational principle ensures long service life
Company Profile
Qingdao MWin Rubber Products Co., Ltd. specializes in industrial rubber products and material handling system solutions. The company is dedicated to R&D, production, and sales of high-performance rubber conveyor belts and related equipment, providing reliable bulk material handling products for mining, ports, power generation, building materials, and grain industries.
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Corrugated Sidewall Cleat Conveyor Belt
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- Smooth transition from horizontal to inclined operation
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Belt Joint Solutions
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Frequently Asked Questions
Q1: What is the typical lifespan of a rubber conveyor belt?
The lifespan depends on several factors, including the material being transported, operating conditions, and maintenance practices. Generally, a well-maintained rubber conveyor belt can last between 3 to 5 years. However, in harsh environments (high heat, heavy abrasion), replacement may be needed sooner.
Q2: How do I choose the right conveyor belt for my application?
Selection depends on four key factors: Material (what you're transporting), Environment (temperature, moisture, chemicals), Load & Distance (weight and conveyor length), and Incline (steepness of material movement).
Q3: What is the best way to store conveyor belts?
Conveyor belts should be stored in a cool, dry, and dark place, away from direct sunlight, rain, and chemicals. They should be kept in a rolled position (not folded) to prevent cracking or damage to the core. Avoid placing heavy objects on top of the rolls.
Q4: What are the methods for splicing (joining) conveyor belts?
There are two main methods: Mechanical Splicing using metal fasteners (quick and easy but may not suit high-tension systems) and Vulcanization Splicing using heat and pressure (creates smooth, strong, seamless joints ideal for heavy-duty systems).
Q5: Can you customize the size and specifications of the belts?
Yes. We offer customized solutions based on your requirements. You can specify width, length, cover thickness, color, and rubber properties (heat-resistant, oil-resistant, or flame-retardant) to match your specific conveyor system.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Qingdao Mwin Industry And Trade Co., Ltd.
Location
NO. 45, BEIJING ROAD, QIANWAN BONDED PORT AREA, QINGDAO CITY, CHINA
Contact Person
Kai