Injection Molding Service

Innovating Underwater Sealing Solutions with Transparent TPU: FCE's Engineering Excellence Thermoplastic Polyurethane (TPU) is a widely used material in injection molding, known for its softness and versatility in applications like sealing and cushioning. Recently, FCE took on an exciting challenge to create a product designed for underwater sealing, specifically crafted to fit over a PVC pipe housing a flashlight. The client’s requirements were clear: the product needed to

Development Case of Lubricating Oil Container for Outdoor Solar Panels In this project, FCE undertook the development of a lubricating oil container for outdoor solar panels. The customer's main requirements focused on material selection, structural design, and production processes. The container body must be made of PET, and it needs to resist acid rain and UV radiation. Particularly, the flatness of the container's top and the design of the ventilation hole required strict

Injection molding is a specialized service that transforms plastic raw materials into desired finished products or components. FCE Company is dedicated to providing a comprehensive, end-to-end service from design to production. Here’s a detailed overview of FCE Company’s injection molding services: Dual-Shot (Two-Color) Injection Molding Product Attribute Description Attribute Category Detailed Description Material Selection - ABS + Polycarbonate (PC) - Polypropylene (PP) +

Injection molding is a specialized service that transforms plastic raw materials into desired finished products or components. FCE Company is dedicated to providing a comprehensive, end-to-end service from design to production. Here’s a detailed overview of FCE Company’s injection molding services: Attribute Description Service Type Precision Injection Molding, Two-Shot Molding, Powder Injection Molding, IMR/IML, Thin-Wall High-Speed Molding, Ultra-Thick Parts Molding,

Attribute Category Detailed Description Material Selection - ABS - Polypropylene (PP) - Polyethylene (PE) - Polycarbonate (PC) - Nylon (PA) Mold Types - Steel Mold - Aluminum Mold - Prototype Mold Molding Processes - Injection Molding - Overmolding - In-Mold Decoration (IMD) Production Capacity - Low to High Volume Production - Monthly Output: 10,000+ pieces Secondary Processing - Trimming - Drilling - Painting - Ultrasonic Welding Quality Control - Dimensional Inspection -

This is a part of many products that we make for the USA company named Intact Idea LLC. /Flair espresso, who designs , develops , manufactures and market level espresso makers and aggregated products and tools for the specialty coffee market. They have the ideas, but no dedicated designers to support the product from concept to reality, but FCE can do, whatever realizing or cost saving. The part is called lock ring which is used on a partial of steamer tank, it is an insert

The customer required a new plastic computerised frame solution designed to increase productivity and reduce production costs, whilst maintaining or improving product quality. They wanted this new frame to fulfil several key requirements: - Improve production efficiency: reduce production time and increase the output capacity of the production line. - Reduce production costs: Reduce overall production costs by optimising materials and processes. - Streamline operations: ease

FCE's Competitive Edge in Injection Molding for Camera Frames 1.Advanced Production Capabilities and Process Expertise With state-of-the-art injection molding equipment and mold-making expertise, FCE has a strong capability for efficient mass production. When producing complex camera frames, the injection molding process not only reduces labor costs but also enhances consistency and precision. FCE leverages high-precision multi-cavity molds to simultaneously produce multiple

Attribute Category Detailed Description Material Selection - Medical Grade ABS - Polypropylene (PP) - Polyethylene (PE) - Polycarbonate (PC) - Thermoplastic Elastomers (TPE) - Silicone Rubber Mold Types - Stainless Steel Mold - Aluminum Mold - Multi-Cavity Mold - Prototype Mold Molding Processes - Injection Molding - Overmolding - Micro Molding - Insert Molding Production Capacity - Low to High Volume Production - Monthly Output: 5,000+ pieces for medical components Secondary

Attribute Category Detailed Description Material Selection - ABS - Polypropylene (PP) - Polyethylene (PE) - Polycarbonate (PC) - Nylon (PA) Mold Types - Steel Mold - Aluminum Mold - Prototype Mold Molding Processes - Injection Molding - Overmolding - In-Mold Decoration (IMD) Production Capacity - Low to High Volume Production - Monthly Output: 10,000+ pieces Secondary Processing - Trimming - Drilling - Painting - Ultrasonic Welding Quality Control - Dimensional Inspection -

Injection molded Mercedes Parking Gear Lever Plate Development In our collaboration with clients, we remain focused on striving for excellence. The Mercedes parking gear lever plate project is a prime example that not only demonstrates our exceptional engineering expertise but also highlights our scientific and efficient project management. Product Requirements and Challenges The Mercedes parking gear lever plate is a typical double-shot injection moulded product, combining

Beverage Barricade It is an interesting product that developed by USA company named JLS trade company. JLS trade company is a great company that always design, develop kinds of interest products that used in the kitchen field. We have cooperated at least 4years. The part is Beverage Barricade which is used on kinds of Beverage, when consumer want to drink, it is a convenient, interesting and protective, colorful product. The product is injection molding with Polypropylene

Enhancing Outdoor Energy Storage with UV-Resistant Materials and Precision Injection Molding: FCE and Levelcon's Collaborative Success Levelcon, a renowned manufacturer of sensors for outdoor energy storage, faces rigorous environmental demands. Their products must withstand extreme conditions, including exposure to water, UV rays, and significant temperature fluctuations. Partnering with FCE, a leader in precision injection molding, Levelcon ensured their products met these

This is a part of many products that we make for the USA company named Intact Idea LLC. /Flair espresso, who designs , develops , manufactures and market level espresso makers and aggregated products and tools for the specialty coffee market. They have the ideas, but no dedicated designers to support the product from concept to reality, but FCE can do, whatever realizing or cost saving. The part is called stand fixed clamp which is used on a partial of automotive coffee

Over molding is an advanced manufacturing process where two or more materials are combined to create a single, cohesive product. This technique involves molding an additional layer of material over a pre-existing part or substrate, often made from different materials such as metals, plastics, or even electronic components. The result is a product that combines the properties of multiple materials, enhancing its functionality, durability, and aesthetic appeal. Over molding is

This is a fishing rod part that we manufacture for the United States. They had the idea, but didn't have a dedicated designer to support the product from concept to reality, but FCE could do it, both in terms of realization and cost savings. This part is part of a fishing rod and is an overmolded part, injection molded with nylon + 30% GF and the aluminum part is placed into the plastic during the injection molding process. Why we use this kind of rare material? The main

FCE’s Over Molding Solution for an American Client’s Waterproof Sensor Housing At FCE, we specialize in delivering high-quality, customized injection molding services, including advanced over molding solutions for clients worldwide. Recently, we collaborated with an American client who required a robust and waterproof housing for their sensor product. Initially, the client provided a basic concept, and through our expertise in over molding technology and design, we transforme

Attribute Detailed Description Material Compatibility Supports a wide range of thermoplastics, elastomers, and engineered resins, including ABS, TPU, TPE, and silicone, ensuring strong adhesion and optimal performance. Substrate Options Capable of over molding onto various substrates, such as metals (e.g., steel, aluminum), plastics, and even electronics, allowing for versatile applications. Design Complexity Accommodates intricate designs with multiple layers and complex

Insert Molding is an advanced injection molding process that involves placing pre-manufactured components, typically metal or plastic inserts, into a mold. Plastic material is then injected into the mold to encapsulate or secure these inserts. This process combines the advantages of different materials, resulting in composite products with enhanced functionality or strength. Insert molding is widely used in industries such as electronics, automotive components, medical

At FCE, we offer advanced Insert Molding services that focus on combining prefabricated parts of metal, ceramics or other materials with thermoplastics or thermosets to create high-strength, complex geometric parts. Our insertion molding processes are used in a wide range of industries to ensure excellent durability and reliability. Attribute Description Process Type Insert Molding Material Type Plastics, Metals, Application Fields Automotive, Electronics, Medical Devices,