Full Automatic 5 Gallon Bottle Washing Filling Capping Machine 2950×780×1520mm 12-Station
Price:
$20,000/set
MOQ:
1 set
Delivery Time:
90 days after receiving down payment
Brand:
Sunswell
Product Description
Full Automatic 5 Gallon Bottle Washing-Filling-Capping 3-in-1 Machine
Complete automated solution for 5-gallon water bottle processing with integrated decapping, external brushing, and combined washing-filling-capping operations in a single efficient system.
System Components
Automatic Cap Decapper
- Specialized equipment for 5-gallon barrel retrieval
- Non-damaging cap removal technology
- Computer-controlled operation with adjustable capacity
- AIRTAC pneumatic adjustment for barrel height and mouth tolerance compensation
- 304 stainless steel machine frame and body construction
External Bottle Brusher
- Rotary washing system for thorough bottle body cleaning
- Complete 304 stainless steel construction including frame, body, pipelines, valves, and connectors
- Fine polished surfaces with no dead corners
- Linear washing with comprehensive brush configuration: ø350 brush (1pc), ø200 brush (3pcs), 300*3 brush (20pcs)
- 304 stainless steel water pump and washing tank (500×300×600×1.2mm)
- Intelligent operation: no bottles, no washing
Washing-Filling-Capping Monoblock Specifications
Key Features
- 3-row, 12-washing stop configuration with 23-second cycle per stop
- 304 stainless steel insert-type filling nozzles with two-stage high precision filling
- Complete 304 stainless steel pump system: three washing pumps and one filling pump
- Mitsubishi PLC control system with Schneider and Omron electrical components
- AIRTAC air cylinders, F.R.L. combinations, and electromagnetic valves
- 304 stainless steel frame with clear fiber glass windows
| Component | Specification | Details | |
|---|---|---|---|
| Washing Part | Bottle Carrier/Nozzles | 2 bottle carriers, 12 sets spraying nozzles (homemade special rotary spray system) | |
| Washing Part | Number of Rows | 6 rows (each row 2 bottle carriers) | |
| Washing Part | Rinsing Pumps | 6 sets of Lingxiao pump BLC series (disinfectant and tap water washing pump: 370KW, pure water washing pump: 550KW) | |
| Filling Part | Filling Pumps | 2 sets of Lingxiao BLC755 | |
| Filling Part | Filling Nozzle System | 2 sets of SS304 type | |
| Filling Part | Pressure Valves | 4V210-08 (AC 220V) - Airtac | |
| Filling Part | Filters/Regulators/Lubricators | AFC-2000 - Airtac | |
| Filling Part | Pressure Sensitive Switch | YSNS-C110 - Airtac | |
| Capping Part | Automatic Caps Tank/Chute | 100pcs caps tank (manual caps dosing) | |
| Capping Part | Capping Chuck | 2 sets of sticking type | |
| Capping Part | Cylinder System | SC 50×50 × 2 sets, SC 50×525 × 1 set - Taiwan Airtac | |
| Capping Part | Cap-Aligning Motor | 90YCJG60 1:30 | |
| Control Unit | PLC System | K7M-DR20UE - Korea LG | |
| Control Unit | Proximity Switch | Ni10-Q25-AN6x - TURKER | |
| Control Unit | AC Contactor | GMC-9 AC 220V - Korea LG | |
| Control Unit | Signal Relay | MY2NJ-AC 220V - Omron | |
| Control Unit | Air-Leakage Switch | C65N-16 4P/2P - MGE | |
| Control Unit | Electromagnetic Valves | Pure water washing: ZCS-15L, Filling: ZCS-20L | |
| Control Unit | Control Panel | 1020-40-50 | |
| Drive System | Speed Gear Motor | 2 sets of 0.75Kw Pearl River Motor | |
| Station Assignment | Process Layout | Double row six stations: first, second, third station - disinfectant washing, fourth station - drain, fifth station - tap water washing, sixth station - pure water washing | |
| Electrical | Input Voltage | AC 220/380 V 50HZ | |
| Dimensions | Machine Size | 2950 × 780 × 1520mm |
Machine Overview
Similar Products
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Zhangjiagang Sunswell Machinery Co., Ltd.
Location
A2 Dongjiu Industrial Park, 30 East Jintang Road, Tangshi, Zhangjiagang, Jiangsu 215600, China
Contact Person
Howie Sun