Extruded Finned Tube ASTM A179 Carbon Steel Base / Aluminum 1060 Fins For Heat Exchangers
Extruded Finned Tubes: ASTM A179 Carbon Steel Base with AL1060 Aluminum Fins | High-Efficiency Heat Transfer
Professional Product Description
1. Advanced Material Synergy
Our extruded finned tubes integrate ASTM A179 seamless carbon steel base tubes with high-purity AL1060 aluminum
fins through a hot extrusion process. This creates a metallurgical bond that maximizes thermal conductivity (159 W/m·K
for Al) while maintaining structural integrity under high-pressure environments.
2. Precision Engineering & Tolerances
| Parameter | Base Tube (ASTM A179) | Fins (AL1060) |
|---|---|---|
| Outer Diameter | ±0.10 mm | Fin Height: ±0.15 mm |
| Wall Thickness | ±10% | Fin Density: ±1 fin/ft |
| Length | +3/-0 mm | Fin Thickness: ±0.05 mm |
| Straightness | ≤1.5 mm/m | Helix Angle: ±1° |
3. Chemical Composition Compliance
Base Tube Material (ASTM A179):
| Element | C | Mn | P | S | Si |
|---|---|---|---|---|---|
| Wt. % | ≤0.06-0.18 | 0.27-0.63 | ≤0.035 | ≤0.035 | ≥0.13-0.35 |
Fin Material (AL1060):
| Element | Al | Fe+Si | Cu | Zn | Others |
|---|---|---|---|---|---|
| Wt. % | ≥99.60% | ≤0.35% | ≤0.05% | ≤0.05% | ≤0.03% |
4. Critical Application Domains
- Power Generation:
• Heat Recovery Steam Generators (HRSGs)
• Economizers & Air Preheaters (operating temp: 150-400°C)
- HVACR Systems:
• Chiller bundles with refrigerant R134a/R410A
• Air-cooled condensers (ambient temp: -40°C to +50°C)
- Industrial Processes:
• Waste heat recovery units (flue gas corrosion resistance)
• Petrochemical reactor cooling jackets
- Renewable Energy:
• Biomass boiler superheaters
• Geothermal brine heat exchangers
5. Technical Advantages Over Competitors
- Thermal Performance:
Fin efficiency >92% at 250°C due to extrusion bonding (vs. 70-85% in L-footed tubes)
- Mechanical Reliability:
Withstands 6.9 MPa operating pressure (ASTM A179 yield strength: 180 MPa min)
- Corrosion Protection:
Al₂O₃ layer formation on fins (thickness: 2-3 nm) prevents acid dew point corrosion
- Customization Capability:
Fin density: 5-11 FPI (fins per inch) | Base tube OD: 15.88 - 50.8 mm
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
