TEMA BEM Shell and Tube Heat Exchanger ASME SA240 316 Stainless Steel Heat Exchanger Tube Bundle
Price:
USD 50,000 - USD 1,000,000 PER SET
MOQ:
1Set
Delivery Time:
60-90 DAYS
Brand:
YUHONG
Product Description
TEMA BEM Shell and Tube Heat Exchanger ASME SA240 316 Stainless Steel Heat Exchanger Tube Bundle
ASME SA240 316 Stainless Steel Heat Exchanger Tube Bundle designed for industrial cooling operations involving Clean Cooling Water (shellside) and Oil (tubeside). Thermal transfer performance handles a heat duty of 130.0 kW across an effective heat transfer area of 64.294 m². Design compliance strictly conforms to TEMA Class R standards for heavy-duty industrial and chemical process installations.
Core Material Specifications
| Component | Material Specification / Manufacturing Standard | Key Parameters |
|---|---|---|
| Heat Exchange Tubes | ASME SA213 / SA249 TP316 Stainless Steel (17 Cr, 12 Ni) | 368 count, 19.000 mm OD, 2.000 mm thickness, 3.000 m length |
| Shell Barrel | ASME SA516 Gr 70 / Carbon Steel | 550.00 mm ID, 570.00 mm OD, 10 mm thickness, 1.000 mm corrosion allowance |
| Tubesheet | ASME SA516 Gr 70 Carbon Steel / SA240 316 Stainless Steel Facing | Fixed stationary tubesheets, expanded non-grooved tube-to-tubesheet joints |
| Expansion Joint / Flow Device | Rho-V2 Type Inlet Nozzle Expansion Joint | Calculated Rho-V2 inlet value: 775.41 m² |
| Baffles & Tie Rods | Carbon Steel Baffles with Stainless Steel Tie Rods | Single-segmental, 30% cut diameter, 350.00 mm pitch spacing, 6 tie rods, 3 passlane seal rods |
| Gaskets | Spiral Wound Metal Gaskets (SS316 with Graphite/PTFE Filler) | Applied on shellside and tubeside sealing surfaces per TEMA Class R requirements |
| Nozzles | Carbon Steel / ASME B16.5 Flanges | Shell Inlet/Outlet: 86.35 mm OD (80.00 mm nominal ID); Tube Inlet/Outlet: 104.76 mm OD (100.00 mm nominal ID) |
Core Technical Craft
- Tube Expansion Construction: Tube ends undergo mechanical expansion into non-grooved tubesheet holes under controlled torque to withstand 1,000.00 kPaG tubeside design pressure.
- Bypass and Stream Control: Features 8 crosspasses with single-segmental baffles spaced at 350.00 mm, supplemented by 3 passlane seal rods to regulate internal crossflow fractions.
- Thermal Stress Management: Integrates an engineered Rho-V2 expansion component on the shell entry to absorb differential thermal expansion between carbon steel shell materials and SA240 TP316 stainless steel tubes.
- Pressure Drop Verification: Operating pressure drops measure 1.358 kPa on shellside (water at 15,887 kg/hr) and 26.041 kPa on tubeside (oil at 29,200 kg/hr) against allowable limits of 50.00 kPa.
- Tube Pattern Distribution: 368 plain tubes positioned in a 30° triangular layout (25.000 mm pitch, 1.3158 pitch ratio) divided into 4 tube passes (Pass 1: 99, Pass 2: 99, Pass 3: 85, Pass 4: 85).
QA/QC Specification
- Hydrostatic Pressure Test: Shell side tested at 1.5x design pressure (hydrotest verified at 750.00 kPaG); Tube side hydrotested at 1.5x design pressure (hydrotest verified at 1,500.00 kPaG).
- Non-Destructive Examination (NDE): 100% Radiographic Testing (RT) on shell long-seam and circumferential welds; Liquid Penetrant Testing (PT) on tubesheet face welds and nozzle connections.
- Material Certification: Mill Test Certificates (MTC) provided per EN 10204 3.1 for all ASME SA213/SA249 TP316 and SA516 Gr 70 pressure-retaining raw materials.
- Dimensional Tolerance Control: Manufacturing clearances strictly adhere to TEMA Class R standards for shell ID, baffle-to-shell clearance, and nozzle projection alignment.
Shipment and Support
- Lifting & Structural Mounting: Integrated with 4 side-mounting support lugs (435 mm width, 228 mm clearance) for vertical setting plan installation.
- Export Packaging: Heavy-duty ocean transport wooden crate packaging with moisture-barrier vacuum bagging and anti-corrosion coating applied to external carbon steel surfaces.
- Customs Compliance: Shipping documentation package includes Commercial Invoice, Packing List, Certificate of Origin (CO / Form E), EN 10204 3.1 MTC, and Third-Party Inspection (TPI) reports (SGS / BV / TÜV compliant).
- Dimensional Summary for Transport: Total equipment height 3,814 mm, maximum outer diameter across flanges 570 mm, dry weight 1,760.2 kg, bundle extraction weight 1,053.8 kg.
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Company
Yuhong Group Co.,Ltd
Location
20TH FLOOR,NO.1 NEW WORLD BUILDING ,NO.1018 MINAN ROAD,YINZHOU DISTRICT, NINGBO CITY, ZHEJIANG PROVINCE, CHINA
Contact Person
Jikin Cai