Rotation Welding Column And Boom Manipulator With High Speed

Brief introduction:

With operator chair at end of boom for seam welding job surveillance.

Column and boom manipulator description:

• Column and boom manipulators are used to locate a weld head to a desired position for welding in a stable and secure manner.
   
• Once in position, the part is moved during welding to produce high quality welds.
   
• A column and boom manipulator can be used on a wide variety of parts and part shapes.
   
• Welding is performed using GTAW, PAW, GMAW, FCAW, SAW or YAG Laser.
   
• In some GMAW, SAW and FCAW welding, the column and boom manipulator can be used as a linear welding axis, as these weld processes may not required precise welding motion.
   
• Column and boom manipulators are a versatile and rugged solution to obtain up to 8m of lift and reach to duplicate the function of a highly skilled welder.
   
• Manual or powered mobile sub-based cars can be included for varying length weldments and procedures.

Specification of column and boom manipulator:

• Boom drive: Gear rack and pinion drive.
   
• Boom motor: AC Motor, adjustable speed.
   
• Column lift mechanism: Chain drive and gear box.
   
• Column drive motor: AC Motor, adjustable speed.
   
• King-pin base: allows 360 degrees of column rotation.
   
• Safety device to stop boom if chain should fail

Feature of column and boom manipulator:

• Working with column and boom manipulator is the next step in automated welding.
   
• The column and boom manipulator is initially designed to save labor costs especially at lager workpieces and when a column and boom is been used in combinati on with a positi oner or rotator.
   
• Designed and robustly build to withstand rugged work environments.
   
• Smooth 360 degree lockable rotation.
   
• All vertical and horizontal guidings are precisely machined for smooth movement.
   
• Solid state inverter for variable speed of horizontal travel and travel carriage.
   
• Worm gearbox for vertical travel via AC motor, complete with brake for added safety.
   
• High tensile roller chain used for vertical travel with the addition of a counter balance system with the column that provides smooth, effortless travel.
   
• IP 55 pendant control station using low voltage elements.
   
• Anti-fall device and limit switches for all motions.
   
• Pay load of 300kg.

Technical specification of column and boom manipulator:

Benefits:
The standard column and boom manipulator has several benefits over welding the part manually, including:

• Able to achieve consistent weld results.
   
• Able to maintain weld head over weld joint in a stable position during the weld.
   
• Increases arc-on time and overall productivity.
   
• Provides ability to have multi-weld stations using only one weld head, increasing your return on investment.
   
• Reduced operator fatigue.
   
• Reduced consumable costs.
   
• Ability to have two welding process at one welding station by using both ends of the boom

These benefits greatly reduce the time to prepare a part for welding and the time to finish a part after welding. Also, rework time will be reduced and part scrap will be cut.

Delivery:

Product name:

automatic welding center, column boom automatic welding center, CaB, automatic welding center  boom,automatic welding machine, automatic welding center, cross beam column, welding manipulator;