High Efficiency Non Woven Fabric Making Machine With SIEMENS PLC Control System
Non Woven Fabric Making Machine With SIEMENS PLC Control System
Specifications
This production line is used to make PP S/SS/SMS spunbonded fabrics in rolls with various widths, thickness and designs.
MAIN TECHNICAL SPECIFICATIONS:
|
MODEL |
YP-S1600 |
YP-S2400 |
YP-S3200 |
|
WIDTH OF FABRIC |
1600MM |
2400MM |
3200MM |
|
DAILY OUTPUT |
5 TONS |
7-8 TONS |
8-9TONS |
|
REMARKS: EMBOSSING ROLLERS WITH POINT PATTERN, CROSS PATTERN OR LINE PATTERN CAN BE MADE-TO-ORDER. ADJUSTABLE RANGE OF WEIGHT/S.Q.M: 9-250G/S.Q.M |
|||
I. Technical data
1.1 Raw material: Polypropylene chips (Melt index: 20-40g/10min,
with variation not more than 1% for each batch; Melt point: 165℃; Ash content: ≤0.15-0.25%
1.2 Width of finished fabric: 1600mm
1.3 Single filament titer: 1.5-2.5 denier
1.4 Daily output: 5MT/Day based on 40gsm (guarantee the quality as both side agreement)
1.5 Web weight: 9-220 g/m2
1.6 GSM Variation: CV value less than 6 %
1.7 Extruder size: φ130×33:1
1.8 Process speed: 10~150m/min
1.9 Power requirement: Loading 250kva Actually 200kva.
1.10 Space requirement: 25*12*11mm
1.11 No. of spin beams: 1 set
Main Equipment for Spunbond Section
| No |
Item/BRAND
|
Quantity
|
| 1 |
1+2 Volumetric dosing hopper--ALLWELL
|
1set |
| 2 |
Suction, dosing and mixing device --ALLWELL
|
1set |
| 3 |
130mm Main extruder-SHANGHAI JWELL
|
1set |
| 4 |
Co- extruder-SHANGHAI JWELL
|
1set |
| 5 |
Candle Style filter--YU FENG
|
1set |
| 6 |
150cc Metering pump--XI AN
|
1set |
| 7 |
Spinning machine--ALLWELL
|
1set |
| 8 |
Filament quenching and drawing system--ALLWELL
|
1set |
| 10 |
Web former --ALLWELL
|
1set |
| 11 |
Embossed hot thermal boning calendar--QIAODE or GUANGYU
|
1set |
| 12 |
Winder--ALLWELL
|
1set |
| 13 |
Slitter--ALLWELL
|
1set |
| 14 |
Steel frame for main machine--ALLWELL
|
1set |
| 15 |
Electrical control system (“SIEMENS” PLC control system)
|
1set |
Auxiliary Equipment
|
SN
|
Item/BRAND
|
Quantity
|
| 1 |
Calcinator cleaner--YANCHENG
|
1set |
| 2 |
Ultrasonic cleaner--ZHANG JIA GANG
|
1set |
| 3 |
Assembly and disassembly device for spin pack
|
1set |
Utility Equipment
|
SN
|
Item/BRAND
|
Quantity
|
| 1 |
Chiller--CARRIER or HANZHONG
|
1 set |
| 2 |
Cooling tower--CARRIER
|
1 set |
| 3 |
Air-conditioner--CARRIER
|
1 set |
| 4 |
Suction blower--ALLWELL
|
1 set |
| 5 |
Spinning Heating System--YAN CHENG
|
1 set |
| 6 |
Calendar Heating System--YAN CHENG
|
1 set |
List of consumables
| S.N. | Particular | Specification | Qty | |
| 1 | Air shaft | 3nos. | ||
| 2 | Conveyor belt | 2nos. | ||
| 3 | Pnumetic seal | 4nos. | ||
| 4 | Teflone wire | 12mm dia | 50mtr | |
| 5 | Rectangular mesh | 180*30 mesh no. | 5pcs | |
| 6 |
Filter(for candle filter)
|
5pcs | ||
| 7 | Fuze | 2A,500V | 1 set | |
| 8 | solid state relay | input-3-32VDC | 1nos. | |
| Output-40-80A | ||||
| load-480 VAC | ||||
| 9 | temperature sensor | WZ-PT-100 | 1nos. | |
| OD-170mm | ||||
| ID-140mm | ||||
| Thk-16mm | ||||
| 10 | pressure sensors | PT-124,30Mpa,M22*1.5,10V | 1nos. | |
| PT-492-20Mpa,15/46,0-20Mpa10vdc | 1nos. | |||
| 11 | pressure indicator | PW-806 | 1nos. | |
| REX-F-900 | 1nos. | |||
| 12 | Temperature controller | CH-402 | 1nos. | |
| CD-901 | 1nos. | |||
| 13 | Hydraullic pressure Guage | 0-16 Mpa | 1nos. | |
| 14 | Contactors | GSC1-0910 | 2nos. | |
| GSC1-3210 | 1nos. | |||
| GSC1-5011 | 1nos. | |||
| 15 | Encoder | rotary model | 1nos. | |
| OVWZ-15-2MHT | ||||
| resolution-1500P/R-050-00 | ||||
| 16 | photoelectric switch | E3F-DS-10Pi | E3F-DS-10Pi | 1nos each |
| U-12to24VDC | 6-36VDC | |||
| I-200mA | 300mA | |||
| pnp-NU,Sn-10cm | ||||
| LJ12A3-4-Z/BY | ||||
| 6-30VDC,200mA | ||||
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