Product Description

It is composed of multiple groups of rollers, which are the core components of the trapezoidal tile press. The number and arrangement of rollers are determined according to the specific shape and size requirements of the trapezoidal tile. These rollers are usually made of high-quality steel (such as 45# steel) and are precisely processed to ensure the dimensional accuracy and surface quality of the rollers. The surface of the rollers may be specially treated, such as hard chrome plating, to improve its wear resistance and corrosion resistance. During the working process, the plate is gradually bent and formed between the rollers to form the basic shape of the trapezoidal tile.
The forming part may also include some adjustment devices for adjusting the gap and pressure between the rollers. Through these adjustment devices, the forming accuracy of the trapezoidal tile can be accurately controlled to adapt to plates of different thicknesses and materials, and produce standard trapezoidal tile products.

Main Technical Parameters

Working Flow

Decoiling → Material Feeding → Roll Forming → Cutting → Collecting

Component & Technical Parameters

This part is used to support Coil.

And make the coil in a rotary way.

Bearing capacity: 5T

Inner diameter: 470-530mm

(adjustable according to demand.)

In order to avoid damage to the machine by impact when the machine is running, we have installed a brake device for you.

Hydraulic Pump Station

The purpose of this pump station is to drive the cutter to start cutting works.

The hydraulic tank use 46# hydraulic oil.

Equipped with a cooling fan which can internal circulation cooling, to ensure the oil pump station will not be affected by high oil temperature during working.

Solenoid valve brand: Huade

Touch Screen Control Cabinet

The control cabinet has two modes, automatic and manual modes.

The unit length of the targeted sheet and quantity can be set in the touchscreen.

The system is simple and easy to operate.

Electrical Component Brand:

1. VFD: Delta

2. Circuit breaker: Delixi

3. Contactor: Delixi

4. Relay: Xinling

5. PLC: Delta

6. Transformer: Delixi

 

Feeding Table & Pre-Cutter

 

Guide the coil come into the correct position and going to the roll forming part.

Also including a Hand Pull Cutting Device, it is convenient to pre-cut the coil when want to changing color or thickness.

 

Shaft & Roller

 

Material is 45# Steel Quenching and Plating.

The processed rollers are smooth, hard and will not rust.

Will not leave any scratches on the sheet when working.

 

Pressing Section & Cutter

The material of blade is CR12.

With high strength, better hardenability and good wear resistance.

 

The formed trapezoidal tiles continue to be transported forward. When the set length is reached, the cutter of the shearing part, driven by the power system, shears the trapezoidal tiles from the plate to obtain finished trapezoidal tiles. The whole process is carried out in a cycle under the precise control of the control system, and the trapezoidal tiles that meet the requirements are continuously produced.