CNC Pole Shut-Welding Machine with Submerged Arc Longitudinal Straight Seam Welding for 12000mm Ultra Long Light Pole and 1 Person Simple Operation

CNCS400/12000 CNC pole shut-welding machine adopts full CNC full servo design equipped with independent submerged arc welding system. Specially developed for long conical round poles and octagonal street light poles, it realizes automatic clamping, self-adaptive taper adjustment and one-time full-length longitudinal seam welding. Without hydraulic structure, the equipment avoids oil leakage failure and cuts daily maintenance cost greatly. Submerged arc welding brings spatter-free, glare-free and smooth weld surface without polishing. It only needs one operator, becoming ideal automated equipment for mass production of municipal lighting poles.

• Superior Submerged Arc Welding Effect: Zero welding spatter, no strong arc light, smooth and flat weld surface without secondary polishing. Welded poles keep complete round outline, free of burn-through, indentation and flattening (if raw material without internal stress distortion).
• Full CNC Automatic Adaptive Control: Equipped with 3 sets of adjustable presser feet + V-slot support table. The CNC system auto adjusts clamping pressure, presser foot position and trolley speed following pole taper and diameter change, no frequent manual tuning during batch production.
• Hydraulic-Free Low Maintenance Structure: Cancel hydraulic assembly to completely eliminate oil leakage faults, reduce failure rate and daily maintenance workload for stable long-term running.
• Ultra-Short Head & Tail Unwelded Margin: Optimized welding stroke covers pole full length from top to bottom. Residual unwelded section is extremely short, no extra manual repair welding required.
• Surface Protection Design: Three groups presser feet disperse extrusion force on pole surface to prevent indentation. Trolley fast return design lowers labor intensity; V-slot table simplifies pole loading operation.
• Rear Guide Plate Structure: Special rear pole guide reduces frequent welding gun adjustment, improving continuous welding stability.
• Real-Time Weld Monitoring Camera: Camera installed on welding head transmits seam image to control screen, easy weld tracking and observation.
• Wide Versatility With Replaceable Molds: Swapable clamping roller molds fit all sizes round tapered poles and octagonal light poles, custom molds available on demand.
• Stable Mobile Workbench: Custom moving trolley runs at constant speed, ensuring consistent weld quality for mass production.
• Adaptable To Raw Material Tolerance: Self-developed control system matches tiny diameter deviation of mass-produced poles to guarantee 100% successful welding.

1. V-slot moving trolley with gear and rack driving mechanism
2. Extra-long stable worktable with guide wheels on two ends
3. Independent servo drive unit for V-slot trolley (servo motor, reducer, guide assembly)
4. 3-direction clamping roller welding head for tapered & octagonal poles
5. Complete submerged arc welding system: welding power, wire feeder, welding torch, flux circulation system and cables
6. CNC electric control cabinet, servo drivers and real-time weld monitoring display system
7. Standard clamping roller molds: octagonal pole mold, conical round pole mold

• Heavy-duty Model CNCSM400: Support max 8mm thick steel plate welding for heavy specification light poles
• Automatic Loading & Unloading System: Left storage rack holds 20-30 poles, right discharge rack holds 20 poles, automatic feeding & discharging to lift production output
• Network Remote Function: Support remote fault diagnosis, online parameter modification and system software upgrade to cut downtime
• Complete Submerged Arc Welding Spare Parts Kit: Consumables and wearing parts for long-time continuous production

Specially designed for automatic longitudinal straight seam closing welding of 6-12m municipal street light poles, conical lighting poles and octagonal lamp poles. Widely used in standardized mass production of all kinds of steel lighting poles.