High Speed Custom Hot Dip Galvanizing Line with 4×1×1m Zinc Pot and 1000t Annual Output Capacity
Price:
negotiation
MOQ:
1 set
Delivery Time:
90days
Brand:
Xinlingyu
Product Description
Hot Dip Galvanizing Production Line Overview
This high-speed custom hot dip galvanizing line provides efficient metal corrosion protection for steel components. The process involves immersing rust-removed steel parts into 450℃ molten zinc liquid, creating a protective zinc coating that ensures long-term durability.
Key Features & Advantages
- Customizable automation levels: full-auto, semi-auto, or simple manual operation
- Premium electrical components from Siemens, Schneider, Omron, and other world-renowned brands
- Comprehensive environmental protection systems including acid mist absorption, zinc dust collection, and waste treatment
- Wide application across metallurgy, construction, transportation, and manufacturing industries
- Engineered galvanizing process ensures uniform coating with excellent corrosion resistance and adhesion strength
Technical Specifications
Production Capacity & Dimensions
Zinc Pot Size: 4×1×1m (26t capacity)
Annual Output: 1000 tons
Layout: 36.4m length × 6.5m span
Power Consumption: Maximum 500KW
Water Consumption: 0.01m³ per ton production
Environmental Control System
| Component | Specifications | Performance |
|---|---|---|
| Acid Mist Purification | Processing Volume: 18000 m³/h Empty Tower Wind Speed: 1.5 m/s Purification Efficiency: 95% |
Reduces acid mist concentration from 43 mg/m³ to compliant levels |
| Zinc Dust Collection | Air Volume: 7200 m³/h Filter Area: 120 m² Dust Concentration: ≤120 mg/m³ |
Effective particle filtration with atomized spray washing |
Process Equipment Details
Pretreatment Tanks
| Tank Type | Dimensions (L×W×H mm) | Quantity | Function |
|---|---|---|---|
| Degreasing Tank | 1580×700×1000 | 6 sets | Remove oil and rust |
| Acid Tank | 1580×700×1000 | 3 sets | Remove rust |
| Rinsing Tank | 1580×700×1000 | 4 sets | Cleaning |
| Flux Tank | 1580×700×1000 | 1 set | Activate workpiece surface |
Heating & Control Systems
Zinc Pot Heating: 324KW total power with silicon carbide heating rods
Temperature Control: Intelligent instrument control with SSR modules
Flux Tank Heating: 40-50 m³/h circulation system, 75℃ operating temperature
Automation & Transmission
- Gantry Type Automatic Crane: 31m length × 2.3m width × 4.5m height
- Lifting Capacity: ≤1000kg including pole, rack and workpiece
- Travel Speed: 6-15 m/min (frequency controlled)
- Auxiliary Material Trolley: 6500×700mm, 18KW power
- Discharging Conveyor: 3000×700mm, 12KW power
Technical Support & Services
- Complete hot galvanizing design plans and technology diagrams
- Full production line design, manufacturing, installation and construction
- Comprehensive system debugging and operator training
Similar Products
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Wuxi CMC Machinery Co.,Ltd
Location
No. 288, Hubin Bei Road, Zhoutie Town, Yixing, Wuxi City, Jiangsu Province, P. R. China
Contact Person
Wu