Robot Base Plate Welding and Door Cutting Combination Machine RW-DC120/300 for 120-300mm Poles with 12-16 Minute Cycle Time
Price:
Negotiation
MOQ:
1set
Delivery Time:
Negotiable
Brand:
CMC
Product Description
Product Overview
The RW-DC120/300 Robot Base Plate Welding and Door Cutting Combination Machine is an advanced automated system designed for comprehensive street light pole manufacturing. This integrated solution combines six essential production functions into a single streamlined operation.
Key Applications
- CNC cutting of pole bottom flat surface
- Precision positioning and assembly of base plates
- Internal and external welding between base plate and pole
- Base plate stiffener welding
- CNC electrical door cutting
- Door frame welding
Suitable for conical poles, round poles, octagonal poles, polygonal poles, and equal diameter poles.
Technical Specifications
| Parameter | Value |
|---|---|
| Pole Diameter Range | 120mm - 300mm |
| Maximum Pole Length | 12m or 14m |
| Pole Thickness Range | 2.5mm - 12mm (welding), up to 8mm (door cutting) |
| Maximum Pole Weight | 300kg (standard), 500kg (option) |
| Base Plate Size Range | 150×150mm to 500×500mm |
| Welding Speed | 300-500mm/min |
| Production Speed | 12-16 minutes (normal poles), 40-45 minutes (5G poles) |
| Plasma Source | Hypertherm Powermax 45 (Made in USA) |
| CNC System | Si Dafeng SF-2100S |
| Robot System | Kawasaki BA006N (Japanese brand) |
System Layout
Advanced Features
- Six-function integration reduces material handling and saves production space
- Pole expansion function eliminates gaps for smooth automatic welding
- Automatic stiffener placement and welding capability
- Japanese Kawasaki robot with excellent operability and quality
- High-quality welding power source ensures superior seam quality
- Large turning angle positioner enables optimal welding angles
- CNC cutting supports various shapes including circles, squares, rectangles, and ovals
- Hypertherm plasma source provides fast, smooth cutting with minimal gaps
- One-way assembly line design eliminates need for crane operation
- Significant labor cost reduction and 24-hour operation capability
Robot System Details
Kawasaki BA006N Specifications
| Parameter | Specification |
|---|---|
| Maximum Load Capacity | 6kg |
| Degrees of Freedom | 6 axis |
| Repeat Positioning Accuracy | ±0.05mm |
| Horizontal Reach | 1445mm |
| Controller | E01 |
| IP Rating | IP65 |
Welding Power System
NBC-350RL Parameters
| Parameter | Value |
|---|---|
| Rated Input Voltage | 380V ±25% 3P/50Hz |
| Output Current Range | 60A - 350A |
| Welding Wire Diameter | 0.8mm, 1.0mm, 1.2mm |
| Rated Load Duration | 60% |
Optional Equipment
- Hypertherm Powermax65 plasma source (max thickness 12mm)
- Extended capacity for 400mm diameter poles and 700×700mm base plates
- 4-axis flat surface and pipe type cutting system
- Laser positioning function for door frame welding
- Networked production data system for remote monitoring and diagnostics
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Wuxi CMC Machinery Co.,Ltd
Location
No. 288, Hubin Bei Road, Zhoutie Town, Yixing, Wuxi City, Jiangsu Province, P. R. China
Contact Person
Wu