Full Automatic Customized Food Grade Vacuum Lyophilizer with 5 Years Warranty Freeze Dry Machine
Designed for food industry applications, this freeze dryer features a closed and easy-cleaning drying chamber to ensure hygiene and avoid contamination. It supports adjustable drying parameters for different materials, achieving uniform drying and good rehydration. Safe, reliable and durable, it effectively extends shelf life while maintaining high-quality food properties.
- Improved Full-cycle After-sales Support System: The equipment enjoys a 1-year whole-machine warranty with free spare parts provided for mechanical failures; 7 technicians with valid passports are available for on-site service worldwide, with 24-hour hotline and 18-hour online technical support. Workshop cameras can remotely assist in solving equipment problems.
- Flexible Customization of Installation, Commissioning and Training: The equipment is installed and commissioned before delivery. If the customer needs on-site commissioning and training, technical personnel can be dispatched. A full set of verification documents (IQ/OQ/PQ/FAT/SAT, etc.) and operation and maintenance manuals are also provided to ensure the rapid commissioning of the equipment.
- Strong Adaptability to Multi-scenario Materials: It can meet the freeze-drying needs of various materials such as fruits and vegetables (pineapple, strawberry, durian, etc.), as well as biological products, pharmaceuticals, microorganisms, high-end nutritional products, etc. It can retain the nutrition, aroma and original shape of materials, and the water content can be reduced to 0.5%~4%.
- High Intelligence of Control System: Adopting a control mode of PC+PLC+touch screen, it supports seamless switching between manual and automatic modes, can store any freeze-drying curve and realize multi-stage vacuum setting. Fault points are displayed in real time, and data and curves can be recorded, retrieved and printed, facilitating process traceability and optimization.
- Upgraded Energy Saving and Safety Protection: The compressor of the refrigeration system is equipped with multi-gear capacity adjustment (25%/50%/75%/100%) to realize on-demand energy supply; the whole system is equipped with multiple protections such as high and low pressure protection, oil temperature protection and motor temperature protection. The pipelines are processed by argon arc welding and undergo multiple tightness tests to prevent leakage risks.
| Parameter | Specification |
|---|---|
| Power | 167Kw, 380V±10%, 50HZ, 3 Phase, 5 Wire |
| Vacuum Function | 19.8kw |
| Refrigeration Function | 92kw |
| Heating Function | 55.5kw |
| Compressed Air | ≥40L/min (P=0.5~0.8Mpa) |
| Cooling Water Quantity | ≥50m³/h (T≤30℃, P=0.2-0.3Mpa) |
| Defrost Water Quantity | ≥4000kg (T≥30℃, P=0.1-0.2Mpa) |
| Whole Volume | Dry chamber and Condenser: D=φ2100mm L=6650mm Freeze system vacuum system control system: L=2600mm W=2200mm H=2000mm Final dimension based on design |
| Structure | Split |
| Total Weight | 15T (Approx.) |
Application
Overhead rail transport system
The operator quickly transports the product tothe required area by means of a sliding trolleyon the overhead rail. The whole process isrationally designed, and the freezing room,drying chamber and product pallet loading andunloading areas are connected by the overheadrail, forming a close production process, savinglabor and time.
Product freezing system
Products are quickly frozen in the freezingroom, and a 6-8 hour preparation shift canprovide enough freeze-dried products for 24hours. Freezing adopts the principle of "first in,first out".
Drying sublimation system
Automatic control of drying cycle for each batch.Just close the door of the drying chamber, setthe process parameters and press the startbutton to enter the drying process, minimizingmanual intervention and supervision.
Heat supply system
The controlled temperature range from roomtemperature to 90°C is precisely monitored andcontrolled to optimize the drying process.
Vacuum system
High efficiency, high flow vacuum pumpstypically reach the required vacuum level inless than 15 minutes. For products with a lowfreezing point, even more precise control ispossible.
Refrigerationg system
Adoption of industrial compressor with highefficiency cooling. When multiple units areoperated in parallel, each condenser canshare a common system, staggered operation,significant energy saving.
De-icing system
By using water flushing batch type ice melting,utilizing the batch interval time, the ice meltingwill be finished in about 40min without takingup the drying time. The water flushing de-icingsystem is low cost and easy to operate.
Control system
Advanced PLC industrial control system, supportmanual/automatic switching, with real-timeoperation parameter control and process curveprinting function, all data can be stored andretrieved. The control system can ensure that thefreezing, drying and related heating, vacuum andcooling systems work efficiently and harmoniously,so that the machine is in the best operatingcondition.
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