Complete Granular Juice Production Line with 4000-20000 BPH Capacity and 85℃ Sterilization System
Price:
Negotiation
MOQ:
1 set
Delivery Time:
30 Working Days After Receiving Your Deposit Payment
Brand:
FillPack
Product Description
Complete Juice Production Line Overview
This comprehensive system integrates juice mixing, processing, filling, and labeling operations into a seamless production line capable of handling granular juice beverages.
Production Line Process Flow
Drinking Water Treatment Equipment → Syrup Pot → Syrup Filter → Juice Mixing Tank → Vacuum Degasser → Homogenizer → UHT (Sterilization) → Washing, Filling, Capping 3-in-1 Machine → Bottle Inverted Conveyor Sterilization → Spray Water Sterilization (85℃) → Labeling Machine with Code Printer → Shrink Wrap Packing Machine → Finished Products
Granular Juice Processing System
Primary Components:
- Juice batching system with sugar pot and batching tank
- Duplex filter for syrup purification
- Homogenizer for product consistency
- Vacuum degasser to prevent oxidation
- Tubular ultra-high temperature sterilizer
- Heat preservation tank
Heating System:
Available in steam heating configuration with three-layer insulation (insulation cotton, steam layer, material layer) for rapid heating and reduced heat loss. Requires steam boiler configuration.
Washing, Filling, Capping 3-in-1 Machine
This integrated machine combines rinsing, juice filling, granule filling, and capping operations in a single unit. Features include:
- Separate particle filler for granule pulp or particles
- Suitable for granular juice, dairy drinks, tea drinks, flavor drinks, and other non-carbonated beverages
- Designed specifically for plastic bottle production
Technical Specifications
| Model | KLCGF12-12-4 | KLCGF18-18-6 | KLCGF24-24-8 | KLCGF32-32-12 | KLCGF40-40-12 |
|---|---|---|---|---|---|
| Capacity (BPH) | 4000 | 5000-7000 | 8000-12000 | 12000-15000 | 15000-20000 |
| Bottle Dimensions | Diameter: 50-110mm, Height: 160-320mm | ||||
| Bottle Type | PET screw bottles | ||||
| Filling Precision | ≤±1% | ||||
| Filling Pressure | 0.15-0.35MPa | 0.15-0.35MPa | 0.15-0.35MPa | 0.15-0.35MPa | 0.15-0.35MPa |
| Rinsing Pressure | 0.2-0.25MPa | 0.2-0.25MPa | 0.2-0.25MPa | 0.2-0.25MPa | 0.2-0.25MPa |
| Power Consumption | 4.4Kw | 4.4Kw | 5.2Kw | 6.2Kw | 7.8Kw |
| Dimensions (mm) | 2100×1750×2200 | 2800×2150×2300 | 3100×2450×2300 | 3800×2800×2500 | 4100×3000×2500 |
| Weight (Kg) | 3500 | 5000-7000 | 8000-12000 | 12000-15000 | 15000-20000 |
Note: For non-granular juice filling lines, please visit our website or contact our sales consultants directly.
Additional Production Line Components
Water Treatment System
- Capacity range: 250L to 30T per hour available
Vacuum Degasser
- Reduces or prevents oxidation of juice components
- Minimizes color and flavor changes in juice
Homogenizer
- Extends shelf life by 3-5 times compared to untreated products
- Ensures consistent product quality
Washing Filling Capping Heads
- Direct connection technology between air conveyor and in-feeding starwheel
- Easy bottle size changeover without in-feeding screw and conveyor
- Constructed from high-quality stainless steel for durability
Labeling Machine with Code Printer
- Integrated coding and labeling capabilities
Film Shrinking Packing Machine
- Customizable based on film type and bottle arrangement requirements
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Zhangjiagang City FILL-PACK Machinery Co., Ltd
Location
H-No15, GuoTai north rd, Yangshe town,Zhangjiagang city,JiangSu province, China
Contact Person
Alice Gu