Secure Low Tension Connections Ultrasonic Riveting for Auto Door Trim Panel

Ultrasonic welding is a high-tech technology of sintered plastic products. The use of this technology can replace past production of flux, adhesives, buckles or other mechanical fixation, thereby improving the production efficiency and reduce costs.

Specifications:

Different Type of Ultrasonoic Welder

Gun type: in accordance with the shape design of human body engineering, ultrasonic start switch is located on the trigger, easy to grasp and use the welding operation, especially suitable for horizontal or vertical.

Cylinder type: for the appearance of design straight, ultrasonic start switch is located outside the cylinder, easy welding and hand carried, can also be installed between the on machine, welding operation for each direction.

Comptetive Advantages:

1. Application in riveting, forming and welding
2. Light weight, easy to take, easy to operate (handheld)
3. Equipped with welding timer
4. Easty to set time welding
5. Equipped with an overload protection circuit( Voltage, current, phase, temperature, output)
6. FET power output
7. Automatic resonance
8. Maintain the amplitude function automatically
9. Starting: achieving maximum power with 105msec

Affecting Factors and Attention of Welding 

Ultrasonic automotive plastics as the condition of ultrasonic welding, the most important is the time to apply welding energy (vibration, welding time) length and pressure, of course, other conditions are also very important. Welding temperature ultrasonic welding material viscosity flow temperature. Otherwise the material will not melt.

With the amplitude, the higher the amplitude, the higher the temperature rise. The pressure is applied to the molded article using a cylindrical gaze. General compressed air pressure is 0.1-0.Pa (pressure gauge), sometimes higher. But if the use of high pressure, it will hinder the cylindrical vibration.

The welding time varies depending on the material and the shape of the product. The welding time of some molded articles is only 0.2 seconds. Cooling (holding) time For crystalline plastic, if the temperature below the melting point, the connection will be solidified, usually the pressure time is maintained between 0.1-0.2 seconds. AMMA plastic).

Ultrasonic welding: the use of ultrasound machine small welding head, the two pieces of plastic products into multi-point welding, or welding the first row of teeth on a direct pressure on the two plastic work piece, so as to achieve the effect of ultrasonic welding.

Portable Ultrasonic Wheel Cover Spot welder Principle:

When the ultrasonic role in the thermoplastic plastic contact surface, it will generate tens of thousands of times per second, high frequency vibration, this high-frequency vibration, ultrasonic energy through the ultrasonic wave transmitted to the mold to ultrasonic welding material surface, it will produce high-temperature materials. Plastic contact surface resulting in rapid melting, coupled with stress, it blend and coagulation, so that to achieve the purpose of ultrasonic welding.

Components of Ultrasonic Welder

Components of Ultrasonic Welding (Horn, Booster and Transducer)

They can amplify the amplitude at a particular ratio step by step. For example, the transducer amplitude is 6mm, the booster can amplify it triply to 18mm, and then the horn can make it to 36mm. However, the work life of horn would be shortened with the amplification of amplitude. The required amplitude differs with the welding material.

Secure Low Tension Connections Ultrasonic Riveting for Auto Door Trim Panel

Tag: ultrasonic spot welder,portable spot welder