Customized Gun Type 35kHz 1000W Ultrasonic Welding System For HDPE PC PE PP
Customized Gun Type 35kHz 1000W Ultrasonic Welding System for BS HDPE PC PE PPS PP
The ultrasonic waves vibrate 10's of thousands of times per-second. This oscillation is transferred to a contact surface that is directly in contact with the plastic parts. Since the boundary of the welding area has a large acoustic impedance, it produces high temperatures. Plastic is a pretty poor conductor of heat and can't dissipate the heat before it changes the state of the plastic from solid to liquid. With a bit of pressure applied, this makes the two parts blend together as if they are a single piece of plastic.
| Item No. | HSW20 | HSW30 | HSW35 | HSW40 | HSW60 |
| Frequency | 20kHz | 30kHz | 35kHz | 40kHz | 60kHz |
| Power | 1000W | 1200W | 1000W | 500W | 300W-500W |
| Horn | ≤12mm | ≤10mm | ≤10mm | ≤10mm | ≤10mm |
| Housing Diameter | 44mm | 44mm | 44mm | 44mm | 44mm |
| Weight of Welder | 1.0kg | 1.0kg | 1.0kg | 1.0kg | 1.0kg |
1. Ultrasonic is the fastest, most repeatable and economical assembly method available to the industry today.
2. With ultrasonic, most thermoplastics can be assembled without heat, mechanical fasteners, or hazardous consumables such as adhesives or solvents.
3. Ultrasonic can join parts - small or large, simple or complex - with lower reject rates than any other method.
4. Using ultrasonic, labor - both as a skill factor and as a time factor - is significantly reduced. And since the equipment can readily be automated, any non-technical operator can be trained in minutes to produce high volume, high integrity assemblies.
| Appliance | Fixtures, hardware, and enclosure assembly, welding of components. |
| Automotive | Parts and body components, instrument panels, headlight assemblies, under hood assemblies. |
| Cosmetic | Assembly of compacts and other containers, sealing tubes, packaging. |
| Electronic/Electrical | Component, connector cable and wire harness assemblies, enclosure cases and instrument faces, audio/video cassette and cartridge, switch assemblies. |
| Food | Sealing of pouches, tray containers and fillable fillable tubes; sealing microwavable containers; product packaging. |
| Hardware | Product assembly and blister pack packaging. |
| Health Care | Product containers and accessories. |
| Instrument | Welding and staking case assemblies and face covers. |
| Medical | Sterile package sealing; equipment component assembly; syringes and filters. |
| Packaging | Welding extruded plastic sheet for boxes/containers, package sealing. |
| Textile | Fabric slitting, joining or embossing. |
| Toy and Game | Assembly of game elements and product packaging. |
If you are not sure whether your application is suited for ultrasonic assembly, please rely on us. We are here to help you. Our applications lab is staffed with highly trained ultrasonic specialists whom you can call at any time for advice or information. They will evaluate your applications from parts, prototypes or blueprints, and provide you with prompt and knowledgeable recommendations. This no-cost, no obligation service includes feasibility engineering studies, design recommendations, and material guidance much more.
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