20Khz 3000W Ultrasonic Wire Bonding Splicing Metal Welding Machine

Description:

Ultrasonic Metal Welding is the future-oriented method for wire and terminal applications. The welding machine is a new industrial ultrasonic wire splice solution. It welds stranded, braided and magnet wires to create a wire splice, wire crimp or a battery cable splice. The connections it produces are used in the automotive, aircraft, computer and consumer electronics industries, as well as other process control and industrial instrument applications. It is most commonly used in the production of wire harnesses.

Compared with crimping or resistance welding, this process offers numerous advantages. Besides the excellent electrical properties of the joint and the extremely low energy consumption, this method is particularly characterized by comprehensive process control and process data management.

Ultrasonic Welding Principle:

l Ultrasonic metal welding machine use ultrasonic frequency vibration principle to change ultrasonic vibration energy into friction energy and transfer to the metal surface to be welded ,while the friction produces heat under the pressure, the metal structure of molecules fully activation of the fusion between the molecular layer of the formation of the new equipment.

Features:

Automatic splice width adjustment from 0.5 to 40 mm (depending upon power level)

Microcomputer control, electronic tuning frequency.

Power adjustable, operate simple, and run stable and reliable.

LED display keeps the machine visible in operation and regulation.

lmported components, good performance in energy output.

Overcurrent protection and soft start can keep the machine safe.

Easy installation and operation.

Not only similar metal, but also dissimilar all can welding together. it can weld metal slice or sleave to thick metal. Usually used for transister or IC's leads welding.

Advantages:

High-quality ultrasonic transducer, strong power, good stability.

Good conductivity and resistivity very low or almost near to zero.

Oxidation or plating metal can be welded.

Short weld time, no need additional flux, gas, solder.

No welding sparks, environment protection and safety.

Without the need for frequent replacement of amplifier due to stepless adjustment of the amplitude.

Low energy consumption, high efficiency, no distortion, no pollution, welding firm, and convenient operation.

Welding material does not melt non-fragile metal properties.

Pairs of welding metal surfaces that require low, oxidation or plating can be welded.