4-Bundle Conductor Stringing Block for ≤630mm² Lines | Nylon Wheel Transmission Cable Pulley
4-Bundle Conductor Stringing Block for ≤630mm² Lines | Nylon Wheel Transmission Cable Pulley
Overview
This Four-Bundled Conductor Stringing Block is specifically designed for guiding up to 4 bundled conductors with a total section area of ≤630 mm² during overhead power transmission line construction. Equipped with high-strength nylon sheaves, it ensures smooth conductor passage, reduced friction, and excellent cable protection during stringing, sagging, and tensioning operations.
Widely used in 110kV–500kV transmission projects, this pulley block is a reliable tool for EPC contractors, utility providers, and line construction teams.
What Is a Four-Bundled Conductor Stringing Block?
A 4-bundle stringing block is a specialized pulley with four sheaves arranged to support and guide quad bundled conductors. It distributes load evenly, reduces conductor wear, and improves stringing efficiency on high-tension, long-span overhead power lines.
Key Features
Four Nylon Sheaves (Quad-Pulley Design)
-
Wear-resistant and lightweight sheaves
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Smooth surface for superior conductor protection
-
Ideal for steel-core aluminum conductor and fiber composite conductor
High Load Capacity
-
Engineered for high-tension pulling during transmission line construction
-
Suitable for up to 630 mm² conductor bundles
Precision Ball-Bearing Rotation
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Low-friction operation
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Stable and smooth conductor movement during pulling or sagging
Durable Steel Frame
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Heavy-duty welded structure
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Anti-corrosion surface treatment for long outdoor service life
Multiple Hook Types Available
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Swivel hook
-
Clevis fitting
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Fastening frame (optional)
Advantages
Excellent Cable Protection
Nylon sheaves reduce abrasion, heat buildup, and conductor damage.
Optimized for High-Voltage Lines
Designed for quad-bundle conductors commonly used in 110kV–500kV transmission lines.
Long-Term Reliability
Corrosion-resistant materials withstand harsh weather and continuous field use.
Efficient Stringing
Reduces pulling resistance, improving construction efficiency and reducing labor effort.
Customizable Options
Sheave diameter, groove type, hooks, and frame structure can be tailored to project specifications.
Applications
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High-voltage and extra-high-voltage transmission line construction
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Quad-bundled conductor stringing operations
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Sagging, tensioning, and conductor alignment tasks
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Mountainous or long-span line projects
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OPGW/ADSS installation (optional groove type)
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Power utility and EPC contractor field work
Specification:
Single Wheel-Wheel material aluminum or Nylon, and it could be covered by rubber.
|
Model |
Wheel size Diameter x Width (mm) |
Conductor size (mm2) |
Rated load (kN) |
Weight (kg) |
Wheel material |
|
SHD-120X30 |
120x30 |
25~70 |
5 |
2.1 |
Aluminum |
|
SHD-160X40 |
160X40 |
95~120 |
10 |
3.1 |
|
|
SHD-200X40 |
200X40 |
150~240 |
15 |
3.7 |
|
|
SHD-200X60 |
200X60 |
150~240 |
15 |
4.1 |
|
|
SHD-250X40 |
250X40 |
150~240 |
20 |
5.1 |
|
|
SHD-250X60 |
250X60 |
300~400 |
20 |
5.4 |
|
|
SHD-270X60 |
270X60 |
300~400 |
20 |
6.7 |
|
|
SHD-320X60 |
320X60 |
300~400 |
20 |
10.4 |
|
|
SHD-400X80 |
400X80 |
400~500 |
20 |
11.9 |
|
|
SHDN-120X30 |
120x30 |
25~70 |
5 |
1.5 |
Nylon |
|
SHDN-160X40 |
160X40 |
95~120 |
10 |
2.3 |
|
|
SHDN-200X40 |
200X40 |
150~240 |
15 |
2.5 |
|
|
SHDN-200X60 |
200X60 |
150~240 |
15 |
3.0 |
|
|
SHDN-250X40 |
250X40 |
150~240 |
20 |
3.6 |
|
|
SHDN-250X60 |
250X60 |
300~400 |
20 |
3.8 |
|
|
SHDN-270X60 |
270X60 |
300~400 |
20 |
4.3 |
|
|
SHDN-320X60 |
320X60 |
300~400 |
20 |
7.5 |
|
|
SHDN-400X80 |
400X80 |
400~500 |
20 |
8 |
|
|
SHD-508X75 |
508X75 |
≤400 |
20 |
22.3 |
Aluminum |
|
SHD-660X100 |
660X100 |
≤500 |
20 |
30 |
|
|
SHDN-508X75 |
508X75 |
≤400 |
20 |
18 |
Nylon |
|
SHDN-660X100 |
660X100 |
≤500 |
20 |
20 |
|
|
SHDN-830X110 |
830X110 |
≤630 |
30 |
25 |
|
|
SHDN-916X110 |
916X110 |
≤800 |
50 |
45 |
|
|
SHDN-1040X125 |
1040X125 |
≤1000 |
55 |
105 |
Three Wheels-The pulleys are suitable for string two or three bundled conductor lines.
|
Model |
Wheel size Diameter x Width (mm) |
Conductor size (mm2) |
Rated load (kN) |
Weight (kg) |
Wheel material |
|
SHS-508X75 |
3X508X75 |
≤400 |
40 |
85.5 |
Middle steel Two Nylon |
|
SHS-660X100 |
3X660X100 |
≤500 |
20 |
106 |
|
|
SHSN-508X75 |
3X508X75 |
≤400 |
40 |
60 |
Nylon |
|
SHSN-660X100 |
3X660X100 |
≤500 |
40 |
85 |
|
|
SHSN-830X110 |
3X830X110 |
≤630 |
60 |
100 |
|
|
SHSN-916X110 |
3X916X110 |
≤800 |
80 |
140 |
|
|
SHSN-1040X125 |
3X1040X125 |
≤1000 |
110 |
210 |
Five Wheels-The pulleys are suitable for string four bundled conductor lines.
|
Model |
Wheel size Diameter x Width (mm) |
Conductor size (mm2) |
Rated load (kN) |
Weight (kg) |
Wheel material |
|
SHW-508X75 |
5X508X75 |
≤400 |
40 |
85.5 |
Middle steel Two Nylon |
|
SHW-660X100 |
5X660X100 |
≤500 |
40 |
106 |
|
|
SHWN-508X75 |
5X508X75 |
≤400 |
40 |
60 |
Nylon |
|
SHWN-660X100 |
5X660X100 |
≤500 |
40 |
85 |
|
|
SHWN-830X110 |
5X830X110 |
≤630 |
60 |
100 |
|
|
SHWN-916X110 |
5X916X110 |
≤800 |
80 |
140 |
|
|
SHWN-1040X125 |
5X1040X125 |
≤1000 |
110 |
210 |
FAQ
1. What conductor types can it support?
It supports quad-bundled ACSR, AAAC, ACCC, or composite conductors up to 630 mm².
2. Why use nylon sheaves?
Nylon sheaves reduce friction, absorb impact, and provide better conductor protection than aluminum.
3. Is the sheave diameter customizable?
Yes, 508 mm, 660 mm, 822 mm, and other sizes are available.
4. Can the hook type be changed?
Yes. Hook, clevis, and swivel hooks can be supplied based on installation needs.
5. Is it suitable for long-span transmission lines?
Absolutely. The 4-sheave structure provides stability and reliability in challenging terrain.
6. Do you offer 1 / 3 / 5-bundle conductor pulley blocks?
Yes, a complete range is available.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.

