Hwashi IBC Cage Automatic Production Machine with 12 Months Warranty AI-Powered Quality Assurance and Real-Time Monitoring

The Hwashi IBC Cage Automatic Production Machine represents the pinnacle of manufacturing innovation, combining advanced automation technology with precision engineering to deliver a complete solution for Intermediate Bulk Container (IBC) cage production.

This state-of-the-art system transforms raw materials into high-quality IBC cages through a fully integrated, automated process that ensures exceptional quality, maximum efficiency, and significant cost savings.

• Integrated system combining automatic welding, mesh unloading, bending, locking, hole making, and punching processes
• Requires only 3-4 operators
• 24/7 continuous operation capability
• 80 cages per hour production rate

• Multiple welding heads operating simultaneously with CNC technology for exceptional accuracy and consistency
• 6-7 welding heads for uniform results
• ±0.1mm dimensional accuracy
• 60 seconds per cage cycle time

• Intelligent defect detection system that identifies and corrects production anomalies in real-time
• Automated parameter adjustment
• Real-time monitoring and analytics
• Consistent quality control

Four sets of MF transformers regulate six sets of welding electrodes, ensuring optimal welding quality for each welding point. The bilateral piano-style welding technique expedites the welding process significantly. Each metallic grid mesh can be completed within one minute.

The design incorporates upper and lower air cylinders to guarantee a flat welding position. Additionally, the welding electrodes feature a screw design, enhancing durability with each use.

The welding power system features four sets of advanced MF DC power sources, enabling simultaneous welding at six different spots. A dual-layer fixture feeder enhances operational efficiency - while one fixture is actively engaged in welding, the other can seamlessly load materials.

The welding apparatus transforms tubes into a distinctive flat mesh configuration, ensuring welds of unparalleled strength and robust quality. The welding process is efficiently completed in approximately 60 seconds.

The IBC cage frame dual-station bending machine guarantees high precision in bending, stable operations, and remarkable efficiency.

The bending machine transforms the flat mesh into a precisely squared frame in approximately 20-25 seconds.

• CNC processed bending beam ensures precise bending angles
• Each mold on the bending beam can be adjusted upward and downward for about 3mm to increase bending range
• 120 degree mold design makes each bending angle more smooth

The machine frame features a robust rectangle design with thicker steel columns and a door-shaped cover panel, ensuring exceptional firmness and stability.

Specifically designed for bending pallet tank meshes, the IBC bending machine shapes them into rectangular frames with precise dimensions of (1200±5mm)*(1000±5mm).

Meticulously crafted as a cohesive unit, boasting exceptional precision in insertion, robust locking strength, and a seamless blend of stability and efficiency.

• Adjustable clinching arm tailored to different IBC metallic cage designs
• Hydraulic and pneumatic design enhances machine efficiency
• Engineered for automatic joining of the two sides of the pipe
• Hydraulic clinching mold creates tight clinching spots to prevent cracking
• Hydraulic pressure station with auto-sending device ensures smooth production

Used to form holes on the frame so the complete frame can be fixed on the base frame. The hydraulic-powered process takes about 25-30 seconds to complete.

• Pressing heads with pressing mold
• Hydraulic station
• Punching head locating panel
• Left-right, forward-backward adjustable panel for wider positioning range

The design adopts horizontal structure and 7 welding heads for completing the welding of base frame. The operator only needs to load and unload the product while the machine performs automatic welding.

• Horizontal structure with 7 welding heads for base frame welding
• Automatic unloading of welded pallets
• 3 sets of MF DC 250KVA power for increased quality and production rate
• Solves problem of unstable welding quality caused by manual work
• Higher production rate and automation level

• Suitable for factories that separate the blowing machine workshop and the cage workshop
• Test tanks are transported by conveyor to the cage workshop with no human intervention required
• Includes IBC Bended, Clinching and Punched Cage Placement Area
• Welded Pallet Stocking Area
• Auto Pallet Assemble Path
• Pallet Welding
• Rotating Cage and Pallet Assemble Area Safe Passage
• Pallet Plate Stocking Area/Auto Feeding

• 20+ years of experience in welding and automation technology
• ISO 9001 certified and CE approved for international quality standards
• 24/7 technical support and comprehensive after-sales service
• Customizable solutions tailored to your specific production needs
• Industry 4.0 ready with IoT integration capabilities