Electric Vehicle Aluminum Serpentine Heat Tube For Battery Thermal Management
Aluminum Serpentine Heat Tube for Battery Thermal Management
Aluminum serpentine heat tube is widely used in different range of heat exchange, such as energy automobile/vehicle, energy storage system, soaking plate, temperature uniforming plate, solar panel. solar energy collector.
| Extrusion | YES | own mold centre |
| CNC | YES | own CNC centre |
| Stamping | YES | max 1.6*2.3m |
| Brazing | YES | auto brazing line |
Features:
*Design options:
1) Punching cooling plate
It used for prismatic cells and battery pack, bottom & side cooling solution;
2) Serpentine cooling ribbon
Applied for cylindrical cells: 18650, 21700, 3270, 4680 and etc;
3) Micro-channel tube with manifold
For battery pack side or bottom battery cooling;
4) Roll bonding cooling plate;
5) Friction stir welding plate
It has a simpler welding process, higher production efficiency, higher weld strength, and can avoid problems such as pores and liquid leakage in high-temperature fusion welding.
Our Advantages:
1. Tooling development — we do it in house, so we can make initial testing prompt and accurate.
2. Making all kinds of heat exchangers — we can do customized shape, to make the parts fit into different packs.
3. Assistance in parts design — we have experienced engineer team, they can provide professional suggestions regarding feasibility of carrying out new designs.
4. One station service — we can do heat exchangers, as well as its related insulation and silicon pad. So client can get integrated solution.
Test Ability:
|
Chemical Composition Test |
YES |
|
Pysical Test & Optics Test |
YES |
|
Roughness Test & Hardness Test |
YES |
|
Elongation Test |
YES |
|
Salt Spray Test |
YES |
|
Burst Test |
YES |
|
Nitrogen & Helium Test |
YES |
|
Flow Resistance Test |
YES. Inside &outside corrosion test |
|
Voltage Test |
YES |
|
Under Water Test |
YES. Check the leakage for welding |
Chemical composition
| Alloy | Si | Fe | Cu | Mn | Mg | Cr | Zn | V | Ti |
| 1050 | ≤0.25 | ≤0.40 | ≤0.05 | ≤0.05 | ≤0.05 | --- | ≤0.05 | ≤0.05 | ≤0.03 |
| 1100 | ≤0.95(Si+Fe) | 0.05~0.20 | ≤0.05 | -- | -- | ≤0.10 | --- | --- | |
| 3102 | ≤0.40 | ≤0.70 | ≤0.1 | 0.05~0.4 | --- | --- | ≤0.3 | --- | ≤0.10 |
It can be customized according to customers' request!
Mechanical Properties
| Alloy | Temper | Tensile Strength | Yeild Strength | Elongation |
| 1050 | O/F/H111/H112 | ≥65MPa | ≥200MPa | ≥25% |
| 1100 | O/F/H111/H112 | ≥75MPa | ≥200MPa | ≥25% |
| 3102 | O/F/H111/H112 | ≥75MPa | ≥200MPa | ≥25% |
| 3003 | O/F/H111/H112 | ≥75MPa | ≥200MPa | ≥25% |
FAQ:
Q: Are you a trading company or manufacturer?
A: Yes,we are a factory with more than 10 years history in this industry.
Q: What method of processing technology?
A: We have brazing line, stamping line, extrusion line, and roll boned process line. Also CNC centre is available.
Q: If we don't have design, can you assist in design?
A: Yes, we can! We have a strong and experienced design team. Flow path design, thermal simulation, mechanical simulation and design optimation are support. Kindly share with us your detail project, service8@trumony.com, we'd love to do DFM for you.
Q: How fast you can make prototype?
A: About 3~5wks. The precise lead time will depends on your design and producing process
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.