PVC Insulated Heating Cable - Nicr35/20, Nicr AA, Inconel 600 & 625 Alloy Conductors
PVC Insulated Heating Cable - Nicr35/20, Nicr AA, Inconel 600 & 625 Alloy Conductors
Technical Specifications
Parameter Specification Standard/Reference
Insulation PVC (Polyvinyl Chloride) UL 758 / GB 12706
Max Operating Temp 105°C Continuous (120°C Short-term) PVC thermal limit
Voltage Rating 0.6/1 kV AC/DC IEC 60227
Conductor Options Nicr35/20, Nicr AA, Inconel 600, Inconel 625 ASTM B344
Resistivity Range Nicr35/20: ~1.10 μΩ·mInconel 625: 1.30 μΩ·m Alloy properties
Key Performance Advantages
- Cost-Effective Thermal Solution
- PVC insulation reduces 40% cost vs. silicone/FEP, ideal for budget-sensitive industrial heating systems .
- Multi-Alloy Flexibility
- Nicr35/20: 1,200°C max conductor temp (furnace coils) .
- Inconel 625: Superior chloride resistance for marine/chemical environments .
- Easy Installation & Customization
- PVC’s rigidity simplifies routing in control panels; supports custom gauges (0.2–10mm) and colors (6+ RAL) .
Alloy Selection Guide
Alloy Max Temp Key Strength Ideal Application
Nicr35/20 1,200°C Oxidation resistance Industrial heaters, kilns
Nicr AA 1,150°C High aluminum content (anti-sag) Oven heating elements
Inconel 600 1,000°C Acid/caustic resistance Chemical processing equipment
Inconel 625 1,000°C Chloride/pitting resistance Offshore platforms, marine
Application Scenarios
"Optimized for moderate-heat industrial systems:
- HVAC Duct Heating – PVC insulation resists moisture in ventilation systems (<90°C).
- Food Processing Lines – Inconel 625 conductors withstand steam cleaning (FDA-compliant).
- Plastic Extruders – Nicr35/20 coils provide stable heat for polymer molding.
- Low-Cost Thermal Prototypes – PVC’s affordability enables rapid OEM testing
Critical Limitations & Compliance
- Temperature Caution:"PVC insulation degrades above 105°C – not suitable for high-temp zones (e.g., engine bays). For >105°C, upgrade to FEP/PFA insulation ."
- Regulatory Notes:
- Complies with RoHS/REACH (heavy-metal-free).
- UL 758 certified for appliance wiring (US/CA markets) .
Customization Options
- Conductor Gauges: 0.2mm–10mm (e.g., 1.5mm Nicr35/20: 0.617 Ω/m) .
- Colors: White, black, red, yellow, blue, green (circuit ID).
- Packaging: Moisture-proof spools + wooden crates (export-ready).
- Certification: ISO 9001 + test reports on request .
| Material | Chemical composition (%) | ||||
| Ni | Fe | Cr | Si | Al | |
| NiCr80/20 | Bal | <0.8 | 20-22 | 0.7-1.5 | <0.5 |
| Long-term max standing temperature | 105ºC |
| Shor-term max standing temperature | 120ºC |
| Dia of NiCr80/20 | Resistance value (ohm/m) | Thickness of insulation | OD of cable |
| 0.2mm | 34.7 | 0.3mm | 0.7mm |
| 0.5mm | 5.55 | 0.35mm | 1.2mm |
| 0.8mm | 2.16 | 0.35mm | 1.5mm |
| 1.0mm | 1.38 | 0.40mm | 1.8mm |
| 1.2mm | 0.965 | 0.45mm | 2.1mm |
| 1.5mm | 0.617 | 0.50mm | 2.5mm |
Remarks: The size can be changed if special requirement.
The thickness of insulation also can be adjusted by special requirement. We can do insulation thickness 0.2mm to 2.5mm
Available conductor alloy grade as follows:
| NiCr60/15 | CuNi44 | CuNi23 | OCr25Al5 | OCr21Al6 |
| Nickel 200 | Nickel 201 | Nickel 212 | Tinned copper wire | CuNi6 |
| CuNi10 | NiCr35/20 | NiCr AA | Inconel 600 | Inconel 625 |
Available color: Black, white, green, red, yellow, blue
FAQ:
1. What's the minimum quantity customer can order?
If we have your size in stock, we can provide any quantity you want.
If we do not have, for spool wire, we can produce 1 spool, about 2-3kg. For coil wire, 25kg.
2. How can you pay for small sample amount?
We have account, wire transfer for sample amount also ok.
3. Customer do not have express account. How will us arrange the delivery for sample order?
Just need to provide your address information, we will check the express cost, you can arrange the express cost together with sample value.
4. What's our payment terms?
We can accept LC T/T payment terms, it also depending on delivery and total amount. Let's talk more in details after getting your detailed requirements.
5. Do you provide free samples?
If you want several meters and we have stock of your size, we can provide, customer need to bear the International express cost.
6. What's our working time?
We will give you reply through email/phone Online contact tool within 24 hours. No matter working day or holidays.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
