Zhangjiagang ZhongYue Metallurgy Equipment Technology Co.,Ltd
                                                                                                           
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1.5 Ton Coil Capacity Tube Mill Machine ZY16 Φ8-18mm HF Welded Pipe Line

Price Negotiable
Price: USD 28,000 - 65,000 / Set
MOQ: 1 Set
Delivery Time: 60-90 days after deposit
Brand: ZHONG YUE
Product Description

Problem

Small coil capacity forces frequent coil changes, and every change either stops the line or risks a weld defect if the strip runs out mid-tube, dragging down daily output.

Cause

The uncoiler's physical load rating limits how much strip can be loaded, so low capacity means more stops and more strip-end waste per shift, and each restart is a chance for a weld defect.

Solution

The ZY16 uncoiler carries up to 1.5-ton coils, and its double-mandrel pneumatic grip plus the 200m/min accumulator let the line run through coil changes. Fewer stops mean more meters of Φ8-18mm tube per shift and less end scrap, directly improving throughput and cost per ton.

Key Engineering Data

  • 1.5-ton coil capacity extends run time between changeovers.
  • Fewer stops cut downtime and restart weld defects.
  • Less strip-end scrap improves material yield per shift.
  • Double-mandrel grip supports heavy coils without edge damage.
ParameterSpecification
Mill ModelZY16
Tube OD RangeΦ8-18 mm
Wall Thickness0.4-1.0 mm
Strip Width Range25-57 mm
Max Line Speed90 m/min
HF Welder Power100 kW Solid-State High Frequency
Strip MaterialHot Rolled / Cold Rolled / Galvanized Steel
UncoilerDouble-Mandrel Pneumatic, 1.5-Ton Coil Capacity
Accumulator200 m/min High-Speed Cage
Strip LevelingSeven-Roller Leveling Unit
Forming Stands5-Stand Rough + 3-Stand Precision
Roller GeometryDouble-Radius Forming Rollers
Roller Shafts42CrMo High-Strength Alloy Steel
SafetyForming Stand Overload Protection

Performance & Quality

With 1.5-ton coil capacity, the ZY16 runs hours between changeovers, so downtime and strip-end scrap both fall. Fewer stops also mean fewer restart weld defects, so the mill's rated speed translates into more salable Φ8-18mm tube per shift. On a high-volume furniture or conduit line, that reduction in changeover frequency alone adds a measurable number of finished meters to every working shift.

Application

For high-output Φ8-18mm tube production where minimizing coil-change downtime and end scrap directly improves profitability.

Selection Guide

Choose the 1.5-ton configuration if your coil supply comes in large master coils. Confirm your coil ID, OD and width so the mandrel and guides are sized for smooth pay-off.

Application Scenarios

Continuous furniture and conduit tube runs, high-volume fence tube production and any line where coil-change downtime is a major cost.

FAQ

Q1. How much strip does a 1.5-ton coil yield?

It depends on width and gauge; a 1.5-ton coil of thin strip can run for hours at 90m/min, sharply reducing changeovers.

Q2. Does a heavier coil damage thin strip?

No, the pneumatic mandrel and controlled back tension protect thin edges during pay-off, so heavier coils feed smoothly.

Q3. What if my coils are lighter?

The uncoiler accepts coils up to 1.5 tons, so lighter coils also run without issue.

Q4. Do I need special handling for 1.5-ton coils?

Standard coil handling equipment sized for 1.5 tons is sufficient; the mill's mandrel and guides are matched to your coil ID and OD.

Q5. How much does 1.5-ton capacity improve yield?

It reduces coil-change stops and tail-end scrap, typically lifting per-shift yield noticeably versus smaller-capacity uncoilers.

Q6. How is coil loading done?

A coil car or overhead crane lifts the coil onto the mandrel; the pneumatic mandrel then expands to grip the ID.

Get in Touch

Have questions about our products or want to discuss a custom order? Our team is ready to help you.

Company Zhangjiagang ZhongYue Metallurgy Equipment Technology Co.,Ltd
Location Xiang Shan Road, Jin Gang Town, Zhang Jia Gang City, Jiang Su Province, China
Contact Person Darcy

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