Continuous Copper Vertical Upward Casting Machine

Brief introduction 

The upcasting line (unit for shot as here below) is used to produce the long and bright oxygen-free copper rod. The induction melting furnace melt the copper cathode into liquid, the liquid keeps off the air by charcoal or graphite flake in case of be oxidation. The holding furnace keeps the copper liquid temperature in 1150℃±10℃, the casting machine crystallizes the copper liquid in crystallizer quickly, then continuously produces copper rod, then the final product will be finished through the double head take up machine and other accessory equipment.

1. technical parameters

1.1 main technical parameters

1.1.1 casting type: two strands

1.1.2 casting specification: Ф10~80

1.1.3 raw material: red copper

1.1.4 casting speed:

pulling speed: 0~43mm/s (stepless to adjust)

pushing speed: 0~43mm/s (stepless to adjust)

1.1.5 power

Melting furnace: 550KW

Holding furnace: 200kw

Tractor: 7.5kw

1.1.6 production capacity: 500tons per month(calculate as the DIA80mm specification)

1.1.7 noise: ≤80db

1.18 land:

8m(width)*20m(length)

1.2 installation level

• The equipment has complete functions, performance parameters reasonable, the whole line can be controlled automatically .
• The system adopt AC servo control system from japan, SIEMENS PLC from germany, maintained conveniently, reliable performance, the technics can be widely used.
• The control system, electric elements, buttons, indicator light are all original binding products from well-known factories.
• Adopt PLC programmable control.
• The technological process parameters can be preset.

The advantages:

1. The paperless recorder is used and is connected to the manager’s computer. All the temperature records within one month can be checked, through which the controlling of the furnace temperature can be more effective and the rod quality can be increased. (chose when the buyer need)

2. The thickness of the furnace is increased, e.g., the furnace for 5000 type is 1.6 meters which is having a better heating preservation effect.

3. High accuracy and low backlash planetary reducer is used to make the freezing time more accurate, thus to increase the crystallzing quality.