Shenghua Power Cable Low Voltage Multi Core Copper Xlpe Electrical Cable IEC 60228 Class 2
Low voltage multi-core Copper Electrical XLPE Insulated Power Cable LV with Certificates
Future-Proof EV Charging Infrastructure Demands Smarter Cables: Shenghua’s XLPE Solution
90°C Continuous Rating + 160°C Emergency Overload for Fast Chargers & Underground Installations
With global EV sales projected to exceed 40 million annually by 2030 (IEA), overheating and durability issues in charging cables are critical bottlenecks. Shenghua Power Cable addresses this with low-voltage XLPE-insulated cables, engineered to handle 90°C continuous heat and 160°C short-term overloads—validated in 150kW+ DC fast chargers and underground charging stations. Our CE + KEMA-certified designs combine XLPE insulation and FR-PVC sheathing to eliminate thermal degradation risks while ensuring EMI shielding for stable power delivery
Why XLPE Outperforms in EV Charging Applications
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Thermal Resilience:
- 90°C Continuous Operation: XLPE insulation resists softening or melting under high-current loads, unlike standard PVC cables (max 70°C)
- 160°C Emergency Tolerance: Supports surge currents during peak charging cycles (e.g., Tesla V3 Superchargers)
- 90°C Continuous Operation: XLPE insulation resists softening or melting under high-current loads, unlike standard PVC cables (max 70°C)
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EMI Shielding:
- Copper Tape Screens: Block electromagnetic interference from adjacent power lines, ensuring compliance with CE EMC Directive 2014/30/EU
- Copper Tape Screens: Block electromagnetic interference from adjacent power lines, ensuring compliance with CE EMC Directive 2014/30/EU
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Mechanical Durability:
- Class 5 Flexible Conductors: Withstand 10,000+ bend cycles in retractable charging systems
- FR-PVC Sheath: Flame-retardant (IEC 60332-3 Cat. A) and UV-resistant for outdoor/underground use
- Class 5 Flexible Conductors: Withstand 10,000+ bend cycles in retractable charging systems
Proven in High-Demand Charging Scenarios
- 150kW+ DC Fast Chargers: 3×150mm² + 1×95mm² configurations deliver 500A current without thermal throttling
- Underground Conduits: LSZH (Low Smoke Zero Halogen) variants meet DIN 4102 smoke density standards for enclosed parking garages
- Gas Station Retrofits: Oil-resistant sheathing materials prevent degradation from fuel spills (tested to ISO 6722)
Technical Specifications
| Parameter | Shenghua XLPE Cable | Industry Standard |
|---|---|---|
| Rated Voltage | 0.6/1kV | 0.6/1kV |
| Max. Conductor Temp | 90°C (160°C emergency) | 70°C (PVC) |
| Bending Radius | 5× cable OD | 8× cable OD |
| EMI Shielding | 40 dB attenuation at 1GHz | Unshielded (typical) |
| Certifications | CE, KEMA, RoHS, CCC | CE (basic) |
Why Choose Shenghua for EV Charging Projects?
- Rapid Customization: Tailor conductor sizes (1.5–400mm²), armor (steel wire/swa), and sheath colors (black/yellow-green) in 7 days
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- Global Compliance: Meets IEC 60228, GB/T 33594 (EV charging standards), and EN 50620 (EU charging infrastructure)
.
- Zero-Halogen Safety: LSZH options reduce toxic fume risks in tunnels/high-rises
Applications: XLPE Insulated Cable is used as power distribution and transmission line at rated voltage 0.6/1KV.
Construction:
| Conductor | Copper Conductor as per IEC 60228,Class 2 |
| Circular or Shaped conductor | |
| Flexible conductor(class 5) optional. | |
| Insulation | XLPE (Cross-Linked Polyethylene) rated at 90℃,many color optional |
| Metallic Screen optional | Copper tape or copper wires braiding optional |
| Sheath | PVC or FR-PVC type ST2 to IEC 60502, black or red or customization |
Ordering Advice
Rated Voltage
Application Standard: IEC/BS/UL/GB
Number of Cores, and indenfication for the cable cores
Conductor Size & Construction
Type of Insulation
Armored or unarmored. If armor, the armor type & material
The Requirement of Sheath
Length of Cable & Packing Requirement
Other Requirement
Technical data: Rated voltage:0.6/1kV Low Voltage
Maximum Conductor Temperature: under normal (90℃), emergency (130℃) or short circuit no more than 5 s (250℃) conditions.
Min. Ambient Temp. 0 OC, after installation and only when cable is in a fixed position
Min. Bending Radius: 20 x cable O.D for single core without armor
15 x cable O.D for multi core without armor
15 x cable O.D for single core with armor
12 x cable O.D for multi core with armor
Standards: International: IEC 60502, IEC 60228, (IEC 60332-3 for FR-type only)
China: GB/T 12706, (GB/T 18380-3 for FR-type only)
Other standards such as BS, DIN, VDE and ICEA upon request
Installation
1. The installation temperature should not over 20℃, If the ambient temperature is lower than 0℃, the cable should be preheated.
2. The bending radius of cable should not less than 8 times.
3. After installation, the cable should with stand voltage test for 15min. 3.5kv D.C.
Technical parameter:
Data Sheet for the Four Core Power Cable
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Packing and shipping: We are capable of meeting the strictest delivery schedules according to per purchase order. Meeting the deadline is always the top priority as any delay in the delivery of cable can contribute to overall project delay and cost overrun.
Cable is supplied in wooden reels, corrugated boxes and coils. Cable ends are sealed with BOPP self-adhesive tape and non-hygroscopic sealing caps to protect the cable ends from moisture. The required marking shall be printed with a weather-proof material on the outsides of drum according to customer's requirement.
Aftersales Service
We, Shanghai Shenghua Cable Group are specialized in R&D and manufacturing cables and wires. We have passed ISO9001:2008 International Quality System Certification(ZDHY), which covers the whole process of the management of the enterprise. A comprehensive quality control system has been put into place to ensure products meet international standards. Our tenet is: Set up top-ranking enterprise, high-class product, excellent service and well-known brand. "Abide by quality assurance, dedicated to provide users with reliable products always" is our commitment to quality. The products of our company are insured by PICC (the People's Insurance Company of China). Moreover, we offer specific guarantees as below:
1.We guarantee that we will comply with the requirements of warranty period specified in the contract.
2. We will be manufactured under this specification and that the Goods will be new, unused, of the most recent or current models. Once we are selected, we will supply the Goods strictly according to the requirements of the Contract.
3. The warranty shall remain valid for twelve (12) months after the Goods, or any portion
thereof as the case may be, have been delivered to and accepted at the final destination
indicated in the SCC, or for eighteen (18) months after the date of shipment from the port or
place of loading in the country of origin, whichever period concludes earlier.
4. During the warranty period purchaser may proclaim directly to the manufacturer in the written form or by the agent if there is any problem in Goods quality. The manufacturer will do the repair or replacement in reasonable time, and will bear all the expenses relating to this.
Shanghai Shenghua Cable (Group) Co., Ltd
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
