Wire Electrode Tile Roll Forming Machine 11 Stations Cutting Structure 8m / Min
Tile Roll Forming Machine
1. Specification of the material
| 1 | Suitable Material |
GI, color steel plate |
| 2 | Width of the raw material | 1250mm |
| 3 | Thickness | 0.3-0.6mm |
2. Machine Detailed Parameters
| 1 | Roll Forming Machine | YX24-183-1100
|
| 2 | Machine structure
|
Wire electrode cutting structure
|
| 3 | Total power |
Motor power-7.5kw servo motor Hydraulic power-7.5kw with cooling system |
| 4 |
Roller stations
|
About 11 stations |
| 5 |
Productivity
|
6-8m/min(including cutting and pressing time) |
| 6 |
Drive system
|
By gear box |
| 7 |
Diameter of shaft
|
￠70mm solid shaft |
| 8 | Voltage
|
380v 50Hz 3phase(customized) |
| 9 |
Color Of The Machine
|
Yellow and blue |
| 10 |
Container need
|
40GP container |
3. Profile drawing
4. The Chart of Process Flow
5. Specification of Components
(1) 10T Hydraulic Un-coiler
- Width of feeding: 1250mm
- Capability: 10 Ton
- Inter diameter: 470-520mm
- Maximal out diameter: 1500mm
- Main motor power: 7.5KW AC motor
- Hydraulic power: 5.5kw
- Hydraulic valve is by Yuken
- Hydraulic motor: Siemens
- Hydraulic pump:Yuken
- Coil car
- Coil weight (Max): 10 Tons
- Working by hydraulic pressure: 8-12Mpa with connect with the un-coiler hydraulic unit
- Working lift journey: Maximal 350mm
- Working function: forward and reverse movable
- Move journey: maximal 3 meters
- Color: blue
- Quantity: 1
(2) Film system
- Machine adopt film system in order to protect the coil
- One rubber station is request
(3) Main Roll Forming Machine
- Roller material:ASTM1045 chrome plated surface with chrome
- Shaft diameter: ￠70mm material: SAE1045 with quenching and tempering
- Main frame by 350H beam welding
- Machine structure: wire electrode cutting
- Machine adopts whole protect mesh
- Drive by servo motor, 7.5KW servo motor,
(4)Pressing System:
- Pressing after forming: Press the sheet after roll forming to required length
- Hydraulic drive uses the same hydraulic unit with cutting
- Material of mold:Cr12, 58-62 HRC hardness
- Pressing by hydraulic, 7.5KW
(5) Hydraulic cutting system
- Cutting after forming: Cut the sheet after roll forming to required length
- Uses two hydraulic cylinders for operation.
- Material of blade:Cr12, 58-62 HRC hardness
- Cutting power by hydraulic,7.5KW
- Working pressure: 12Mpa adjustable
- Length measuring: Automatic encoder length measuring
- Tolerance of length: +/- 1.5mm for each piece end product
(6) Computer Control Cabinet
- Programmable setting of profile length and quantity
- Operating system language: English and Chinese
- Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
- PLC: Panasonic or customerization
6. Training and Installation
1 We offer installation service local in paid, reasonable charge.
2 QT test is welcome and professional.
3. manual and using guide is optional if no visiting and no installation.
7.Machine pictures for reference:
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