Shutter Roll Forming Machine
| No |
Specification of the material |
|
1
|
Suitable Material |
GI or color steel |
|
2
|
Width of the raw material |
150mm |
| 3 |
Thickness |
1.2mm |
Layout:
Decoiler→punching→ feeding→roll forming→rectify→post cutting →output table
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Specification of Components
| No |
|
Technical Specification & Remark |
| 1 |
Manual Uncoiler
|
- Width of feeding: 350mm
- Capability: 3 Ton
- Bound of expand &fight: 380mm—520mm
- Mode of expand &fight: inner expand &fight by manual
- Way of feeding: manual
- Quantity: 1
|
| 2 |
Feeding |
- Armed adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to punching
- Entrance table-guide: adjustable
- Entrance width range:10-25mm
- Entrance and guide roller: diameter is ￠65mm, material is sae1045, surface with chrome
- Quantity: 1
|
| 3 |
Punching |
- Machine adopt 25Tons punching machine
- Feeding by air pneumatic
- Air pneumatic power: 3KW (provide by buyer)
- Punching mold: Cr12 with heat treatment
|
| 4 |
Main Roll Forming Machine
|
- Machine Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
- Roll station:15stations +1 station of rectify
- Roller material: GCR15, HRC 58-60
- Shaft diameter: ￠75mm material: SAE1045
|
| 5 |
Machine structure:
|
- Main frame by 350H beam welding
- Machine structure: Wire electrode cutting
- Drive by Gear box
|
| 6 |
Rectify device |
- One station after roll forming,
- Function: for revise the end product up and down/ left and right to straightness
- Roller material: Roller material: GCR15 quenched 58°-62°finishing turning CNC
- Adjust by hand wheel
- Quantity: 1
|
| 7 |
Hydraulic cutting system
|
- Cutting & Punching after forming: Cut the sheet after roll forming to required length
- Material of blade/punching mould: Cr12, 58-62 HRC hardness
- Power by hydraulic,5.5KW
- Servo track power: 2.9KW
- Working pressure: 12-16Mpa adjustable
- Length measuring: Automatic encoder length measuring
- Tolerance of length: +/- 1.5mm for each piece end product
|
| 8 |
Hydraulic System
|
- Hydraulic power: 5.5kw
- Working pressure: 12-16Mpa adjustable
- Solenoid valve: 1 group
- Hydraulic oil: 46# hydraulic oil
|
| 9 |
Computer Control Cabinet
|
- Programmable setting of profile length and quantity
- Operating system language: English and Chinese
- Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
- Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
- Length inaccuracy can be amended easily.
- Control panel: Button-type switch and touch screen
- Unit of length: millimeter
|
| 10 |
Out table
|
- Jointed by steel tube
- Size: about 2.0m long*0.8mwide*0.6-1mhigh
- One out table with three support roller
- Quantity: 3 units
|
| 11 |
Spare Parts
|
- Bearing: 2 pieces.
- Limit switch: 2 pieces
- Relay: 2 pieces.
- Oil tube: 1 pieces.
- Screws and nuts: some.
- Chain: 1 piece
- Tools: spanner, hex spanner and adjustable wrench and other correlative adjust machine tools
|
Machine photos for reference
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Installation and training:
a.If buyers visit our factory and check the machine, we will teach you how to install and use the machine, and also train your workers/technician face to face.
b.Without visiting, we will send you user manual and video to teach you to install and operate.
C.If buyer needs our technician to go to your local factory, please arrange board and lodging and other necessary things.
After Service
a.One year guarantee for whole machine.
b.24 hours technical support by email or calling
c.If there is any problem found of the machine, we will repair it for free in one year.
