1. Main speficication:
|
1
|
Suitable Material |
GI |
|
2
|
Width of the raw material |
Base on profile |
| 3 |
Thickness |
1.5-2.5mm |
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2. The Chart of Process Flow
Uncoiler— Flatten—Servo Feeding& punching—Roll Forming—Rectify—Fly Saw Cutting—Out table
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3. Specification of Components
| No |
|
Technical Specification & Remark |
| 1 |
3T manual un-coiler
|
- Width of feeding: 350mm
- Capability: 3 Ton
- Bound of expand &fight: 380mm—520mm
- Mode of expand &fight: inner expand &fight by manual
- Quantity:1
|
| 2 |
Leveling part
|
- Flattener roller: upper is 4 rollers, down is 5 stations(total is 9 rollers)
- Diameter of flattened shaft:￠70mm, material is 40CR, hardening and tempering
- Max leveling raw material width: 300mm
- Leveling raw material thickness: 1-2.5mm
- Power: 4KW AC motor
|
| 3 |
Servo feeding& punching machine
|
- Servo feeding system
- This system adopt servo feeding to make high speed and precision
- Servo power: 2.9KW
- Servo brand: YASKAWA
- Quantity: 1
- 80T JH21-80 punching machine
- Punching station: 1 station with 6 holes
- Punching model: punching press
- Punching tooling base material: JIS S45C steel
- Punching tooling set material: SKD11
- Number of punching mould: 1set
- Punching dies material: SKD11
- Hardness of punching tooling set: HRC58-62
- Max punching sheet width: 300mm
- Punching machine carrying capacity 80T
- Brand of punching machine: Yang Li
- Main motor power: 7.5KW, Siemens
- Punching control cabinet: available
|
| 4 |
Roll forming
|
- Roll station:26stations +1 station of torque head
- Roller material: Cr12 with heat treatment, HRC 58-82, surface with chrome
- Shaft diameter: ￠85mm material: 40CR, HRC 250-280
- Main motor: 45KW
- Forming speed: 15-20m/min
- Machine drive part will be covered with protective cover
|
| 5 |
Fly saw cuttings system
|
- Cutting after forming: Cut the sheet after roll forming to required length
- Material of blade: Cr12MOV, 58-62 HRC hardness
- Cutting power by hydraulic,7.5KW
- Servo power: 3KW Yaskawa
- Working pressure:16Mpa
- Cutting and servo in the middle under cutting
- Length measuring: Automatic encoder length measuring
- Tolerance of length: +/- 1.0mm for each piece end product
|
| 6 |
Computer Control Cabinet
|
- Programmable setting of profile length and quantity
- Operating system language: English and Chinese
- Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
- Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
- Length inaccuracy can be amended easily.
- Control panel: Button-type switch and touch screen
- Unit of length: millimeter
- PLC: Siemens
- HMI: MCGS
|
4. Packing & Delivery
- Deliver time: take goods after receive deposit 80 days
- Packing: suitable of ocean transportation
5. Warranty
- Warranty: 1 year warranty from date of shipment
- Guarantee:
1: Guaranteed against malfunctions due to manufacturing defects for 1 year after date of shipment. Repairs will be made free of charge.
2: Repairs will not be performed free of change even during the guarantee period in the follow circumstances
- Damage occurs due to a natural disaster
- Malfunction occurs due to user error
- Malfunction occurs due to modifications
- Malfunction occurs due to further movement or shipment after installation
3:Air ticket, transportation cost, hotel, meals and 100$ per day shall be for purchaser’s account if manufacturer’s engineer has to be for installation new machine.
