High Strength Gear Box Open Die Forgings Heat Nitriding Treatment
High Strength Gear Box Open Die Forgings Heat Nitriding Treatment
Products:
Mining equipment gear,accelerator gear,reducer gear,alloy steel gear,nitriding steel gear.
Mining equipment gear after heat nitriding treatment,carburizing quenching treatment to reach gear strength,to meet the bad condition working,precision mining gear after gear grinding to meet accuracy requirements,trilinear coordiante measuring machine to check the accuracy.
Products reference:
| Material | 4340,20CrMnMo,34CrNiMo7-6,18CrNiMo7-6 |
| Forging equipment | 4000T open die hydropress |
| Application |
Mining equipment gear,gear harden,increase strength,suitable high strength gear box |
|
Melting process |
EF+LF+VD |
| Production process |
Forging+heat treatment+rough machining+QT+hobbing+gear grinding+finish machinig |
| Forging ratio |
≥4 |
|
Applicable standard |
ASTM,ASME,DIN,JIS,ISO,BS,API,EN |
|
Executive standard |
JB/GB/EN/DIN/JIS/ASME/ASTM/ISO |
|
Certification authority |
ISO9001:2008,TÜV(BV),(LR),ABS,RINA,(GL),(KR),(DNV),(NK),PED. |
| Delivery term |
Rough machining(N+T);finish machining(Q+T),ntriding quenching |
|
Test equipment |
Spectrograph,UT device,tensile and compact test machine,metalloscope,outside micrometer,bore dia indicator,trilinear coordinate measuring machine,hardness test machine |
| service | Our service included the forging, process, heat treatment, finish machining, package, local logistics, customers clearance and maritime transport. We took the customer’s requirements as the principal thing, and pay attention on the products quality. |
Custom properties
|
Material elements |
C | Si | Mn | P | S | Cr | Ni | Mo |
Others |
| 20CrMnMo | 0.17-0.23 | 0.17-0.37 | 0.90-1.20 | 0.035 | 0.035 | 1.10-1.40 | 0.30 | 0.20-0.30 | 0.17-0.23 |
| 34CrNiMo6 | 0.30-0.38 | ≤0.040 | 0.50-0.80 | ≤0.035 | ≤0.035 | 1.30-1.70 | 1.30-1.70 | 0.15-0.30 | |
| 18CrNiMo7-6 | 0.15-0.21 | 0.17-0.35 | 0.50-0.90 | ≤0.025 | ≤0.025 | 1.50-1.80 | 1.40-1.70 | 0.25-0.35 | |
| 4340 | 0.38-0.43 | 0.15-0.35 | 0.60-0.80 | ≤0.035 | ≤0.040 | 0.70-0.90 | 1.65-2.00 | 0.20-0.30 | - |
|
Mechanical property |
Dia.(mm) |
TS/Rm(Mpa) |
YS/Rp0.2(Mpa) |
EL/A5(%) |
RA/Z(%) |
Type Of notch |
Impact energy |
HBW |
| 20CrMnMo | Ø15 | ≥1180 | ≥885 | ≥10 | ≥45 | V | ≥55 | ≤217HBS |
| 34CrNiMo6 | Ø15 | 750-900 | 450-600 | ≥13 | ≥55 | V | -40℃≥20 | ≤269HBS |
| 18CrNiMo7-6 | Ø15 | ≥980 | ≥785 | ≥9 | ≥40 | V | ≥47 | ≤269HBS |
| 4340 | Ø15 | ≥980 | ≥835 | ≥12 | ≥55 | V | ≥78 | ≤179HBS |
Process procedure:
Forging process flow quality control:
- Raw material steel ingot into warehouse(test the chemical content)
- Cutting→ Heating(Furnace temperture test)
- Heat treatment after forging(Furnace temperture test) Discharge the furnace(blank inspection)
- Machining→ Inspection(UT,MT,Visal diamention, hardness)
- QT→ Inspection(UT, mechanical properties, hardness, grain size)
- Finish machining→ Inspection (dimension)
- Packing and Marking(steel stamp, mark)→ Storage Shipment
Commerce clause
| Max weight | 30T |
| MOQ | 1PC |
| Delivery time | 30-50 days |
| Package | Plywood case,wooden pallet,steel frame |
| Delivery term | FOB;CIF;CFR；DDU； |
| Payment term | T/T,LC |
| Type of shipping |
By ocean,air |
Advantage
- High-precision dimensional tolerance;
- Excellent mechanical properties;
- Produce different dimension based on customer’s requirements;
- Advanced manufacture equipments and inspection devices;
- Excellent technical personality;
- Control the production procedure strictly;
- Pay attention on the package protection;
- Quality full service.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.